Skip to content
Body and structurePart report

2003 Chevrolet Express Body and structure Problems

Complaints
5about this part
Share
8%of 59 total for the year
Median mileage
148,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the body and structure of the 2003 Chevrolet Express, 8% of the 59 complaints for this model year. Where a mileage was given, the median is 148,500 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“During a family outing we were unable to close the right rear passenger door. Experienced difficulty closing door. After several attempts, I noticed the door was not aligned with the body of the car which prohibited the door latch to connect and close. …”

NHTSA complaint #10479318, filed 2012-10, 69,000 miles

“This vehicle was bought brand new but unbeknownst to me was made in canada (something which would not have been acceptable to me had I been told). Upon possession the windshield molding came off on the ride home. The driver side tierod end went at 12,000 miles and again at 24,000 miles because upon inspection the ball joints were never properly tightened. The bolts on the transmission were found by the dealer to have been never properly tightened. The sidedoor hinge had to be replaced at a cost of $600 because it froze up and could not be opened. …”

NHTSA complaint #10588771, filed 2014-05

“I own a 2003 Chevrolet Express van. I am unable to open the rear doors on the driver and passenger sides. I have been told by a local body shop that the problem is the pins that were used in the hinges. They are rusting from the inside causing the doors not to open. This body shop said they have been given information on how to fix the problem at a cost of $1500.00 per side. But I cannot find any information about a recall from general motors. I do not have an extended warranty on this vehicle but I don't think these repairs should be made at my expense. …”

NHTSA complaint #10296179, filed 2009-12

“The contact owns a 2003 Chevrolet Express. The contact stated that the cable that held the seat belts together, located in the rear middle row, snapped without warning. As a result, the contact was concerned that, in the event of a crash, the seat belts would not secure properly and cause an injury. The contact also stated that the rear driver and passenger side door hinges fractured. The contact stated that the doors were glued shut. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failures. The failure mileage was 228,000. …”

NHTSA complaint #11013927, filed 2017-08, 228,000 miles

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
2021215%
2020318%
201819%
2016320%
2015113%
201218%
201118%
201017%
2009110%
200817%
200716%
200618%
2005522%
2004210%
200358%
2002814%
200124%
200078%
199969%
1998313%
1997310%

Other parts of the 2003 Chevrolet Express

Brakes
11 complaints
Fuel system
11 complaints
Electrical system
10 complaints
Transmission and drivetrain
6 complaints
Air bags
4 complaints
Engine
4 complaints
Seat belts
4 complaints
Steering
3 complaints
Vehicle speed control
3 complaints
Visibility (wipers, defrost, mirrors)
3 complaints
Engine cooling
2 complaints
Exterior lighting
2 complaints

← All problems reported for the 2003 Chevrolet Express

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology