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Fuel systemPart report

2009 Chevrolet HHR Fuel system Problems

Complaints
84about this part
Share
17%of 508 total for the year
Median mileage
105,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 84 complaints about the fuel system of the 2009 Chevrolet HHR, 17% of the 508 complaints for this model year. Where a mileage was given, the median is 105,000 miles. 2 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I noticed a strong odor of fuel coming from under my car (a 2009 HHR lt2). After being driven I noticed fuel leaking out from under the car in front of the left rear wheel well. My husband got under there and notice that the two fuel lines are rusted through by the plastic clamp. I notified the dealership where I bought the car and I am taking it in today to be fixed.”

NHTSA complaint #11412773, filed 2021-04, 72,974 miles

“Tried to have an alignment done and was told I have a substantial fuel leak. I'm dumping fuel from two points, one of which is over the heat shield for the exhaust system. It's a steel gas line, if there's one thing we know about steel, it rusts, especially when mixed with salt-I live in michigan. You'd think a fuel delivery system would be better designed.”

NHTSA complaint #11338117, filed 2020-07, 160,000 miles

“The fuel lines rusted and leaked onto the floor. This was in front of the drivers side rear wheel. It was leaking while operating on city roads and highway. Then dripping after parking. I had the entire fuel line assembly replaced by penske Chevrolet in indianapolis. This filled my garage with fumes”

NHTSA complaint #11337927, filed 2020-07, 90,000 miles

“On september 6, 2018 on highway going to work. I got there park my vehicle noticed a strong gas odor. Gentleman in his car smell it as well look saw I had a gas leak from the left rear. Took it to be checked out was informed rusted gas line. I only had the vehicle for 9months and I checked for recalls only reading complaints with the same issues but not being recalled I was told this a fire hazard!!”

NHTSA complaint #11128243, filed 2018-09, 105,802 miles

“I could smell gasoline for the longest time. After awhile I found drops on the ground and found a leak coming from the fuel line in front of the drivers side rear wheel. I had to take it to a mechanic and have the section of fuel line replaced”

NHTSA complaint #11337961, filed 2020-07, 80,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
20114723%
20105210%
20098417%
20088514%
2007517%
2006515%

Other parts of the 2009 Chevrolet HHR

Electrical system
151 complaints
Steering
127 complaints
Air bags
104 complaints
Brakes
30 complaints
Electronic stability control
25 complaints
Body and structure
21 complaints
Engine
18 complaints
Other or unknown
18 complaints
Transmission and drivetrain
16 complaints
Exterior lighting
15 complaints
Seat belts
11 complaints
Visibility (wipers, defrost, mirrors)
11 complaints

← All problems reported for the 2009 Chevrolet HHR

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology