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Fuel systemPart report

2007 Chevrolet HHR Fuel system Problems

Complaints
51about this part
Share
7%of 726 total for the year
Median mileage
130,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 51 complaints about the fuel system of the 2007 Chevrolet HHR, 7% of the 726 complaints for this model year. Where a mileage was given, the median is 130,000 miles. 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I notice that the tank has been leaking fuel. This occurs when I fill up the tank and/or the fuel swishes or moves around. This happens on the rear left tire. It seems to get on the exhaust or heat up and smell excessive fuel. I noticed this when I would park for at least 20 mins on a full tank. I am a fuel tank engineer and see this as a poor design possibly”

NHTSA complaint #11397052, filed 2021-02, 138,000 miles

“Metal fuel lines in rear left of vehicle leaked profusely due to rusting out. Car stalled and had to tow home. Had to replace line with rubber fuel hose. Noticed strong smell of gas but I assumed it was because I was near a gas station. It happened near pershing and rockwell in chicago and I had just leaft my house which was 2 blocks away.”

NHTSA complaint #11337980, filed 2020-07, 130,000 miles

“Fuel line corrosion and leak near driver side rear tire. Started out as fuel vapor smell when walking near car. Later developed into fuel leak under car. Very concerning to me because leak is near exhaust system. Eventually had to have car towed (for safety) to repair garage where I had to pay over $600 for all new fuel lines. Due to GM strike in 2019 and resulting parts shortages, my car was out of service for 4 months. …”

NHTSA complaint #11342582, filed 2020-07, 179,000 miles

“I have a 2007 chevy HHR with 175,000 miles on it. Last summer I noticed a gas smell when I would shut the car off. I thought I over filled the tank and the excess went into the charcoal canister. Recently early jan. 2020 the check engine light came on. So, I did on line research and people saying the gas cap was bad. I took it off and it looked fine. Check engine light was still on. So, I called the dealer to make an appt. They did a computer scan and code p0442 came up ( small evap. …”

NHTSA complaint #11302112, filed 2020-01, 168,000 miles

“Fuel supply and return lines are rusting through. Leak started just under the drivers side rear door. Upon inspection both lines need replaced completely. I took it to a mechanic and had a patch piece put in on the affected line, but was told this is a common problem with these cars caused by bad design and poor choice of materials. The problem was first noticed when car was stationary and took longer than normal to start. I noticed the smell of gas and there was a visible spot of gas on the ground under the car.”

NHTSA complaint #11338156, filed 2020-07, 260,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
20114723%
20105210%
20098417%
20088514%
2007517%
2006515%

Other parts of the 2007 Chevrolet HHR

Steering
424 complaints
Electrical system
111 complaints
Brakes
51 complaints
Air bags
48 complaints
Body and structure
43 complaints
Transmission and drivetrain
40 complaints
Suspension
27 complaints
Latches, locks and linkages
25 complaints
Other or unknown
20 complaints
Engine
18 complaints
Engine cooling
17 complaints
Seat belts
11 complaints

← All problems reported for the 2007 Chevrolet HHR

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology