2016 Chevrolet Volt Technical Service Bulletins

1,335 technical service bulletins (TSBs) are on record for the 2016 Chevrolet Volt. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10138086Mar 29, 2017Suspension. This informational bulletin provides information on Driveline Clunk Noise and what is acceptable and what is considered normal operations.
• 10138027Mar 28, 2017Brakes. This technical bulletin provides a procedure for replacing the brake pedal push rod retainer due to a noise heard when applying and releasing the brake pedal.
• 10138176Mar 27, 2017Fuel system, Electrical system, Equipment. This Preliminary information communicates a posible loss of 12 volt power to the fuel pump drive module. This is to point the dealer at a possible lose terminal in the instrument panel fuse panel
• 10116665Mar 27, 2017Electrical system. This Preliminary Information communication advises the technician if blown or open fuses are found in the High Voltage Battery Disconnect Relay assembly the fuses are not available from General Motors Service Parts Operations. A replacement fuse can be obtained from the Warranty Parts Center. Technician will need to fill out the Warranty Parts Center request parts form.
• 10116664Mar 27, 2017Electrical system. This Preliminary Information communication provides information for the technician to check for an open 15 Amp fuse in the High Voltage Battery Disconnect Relay Assembly when the vehicle is unable to charge a 12 volt or High Voltage battery.
• 10138028Mar 21, 2017Electrical system. This Technical Bulletin provides information to inspect the active shutter wiring harness for any signs of chafing and the shutters for damage to correct an active shutters inoperative and MIL condition.
• 10116663Mar 21, 2017Equipment. This Preliminary Information communication advises the technician that the accessory power module is being placed on part restriction. Dealer will need to call General Motors Technical Assistance Center for part replacement authorization.
• 10138171Mar 20, 2017Electrical system, Equipment. This Preliminary Information communication advises the technician that the Cabin Heater Control Module part number 22816851 will be placed on a parts restriction through the General Motors Technical Assistance Center. Dealer will need to contact for further assistance.
• 10138087Mar 17, 2017Steering. This preliminary information bulletin provides information for diagnosing a power steering fluid leak at the fluid reservoir.
• 10138060Mar 15, 2017Equipment. This warranty administration bulletin provides policy information with the field action courtesy transportation policy.
• 10138025Mar 13, 2017Steering. This technical bulletin provides a procedure inspecting for excess grease or Sealant on the Exterior of the steering gear due to seeing grease or sealant on certain locations on the gear.
• 10116655Mar 13, 2017Engine. This Preliminary Information communication provides information to the technician related to utilizing crankcase pressure testing to aid in engine oil leak diagnostics. The technician is directed to perform the testing and to check related components based on the results.
• 10138054Mar 10, 2017Electrical system. This informational bulletin provides information on On rare occasions, a security code input message with SPS error code E5659, M5304, and/or M5530 may be displayed in TIS2web when the technician is programming any module. If this concern is encountered, the technician should start by ensuring that the module being programmed is not a used module and that the VIN matches on VIN plate, TIS2web programming screen…
• 10138053Mar 9, 2017Transmission and drivetrain. This warranty administration bulletin provide policy information for automatic transmission Oil Cooler Flush and flow test.
• 10138162Mar 8, 2017Equipment, Engine cooling, Electrical system. This Preliminary Information communication provides information to the technician about vehicles that have no heat in EV electric mode Technician will find a Diagnostic Trouble Code B048E in the Coolant Heater Control Module. Technician will need to check the HV cable to the coolant heater control module for proper connection. If any terminal damage is found, the affected component will have to be replaced.
• 10138018Mar 7, 2017Engine cooling. This informational bulletin advises the possible concerns that can happen when using a stop leak additive in the cooling system.
• 10138014Mar 7, 2017Equipment. This information bulletin explains the labor operation numbers used for submitting warranty claims and how to setup, and reprogram modules.
• 10138039Mar 3, 2017Equipment. This technical bulletin is providing a procedure to reprogram the HMI module to correct multiple conditions including Waiting for Update Media Message, Voice Command For Calling Bluetooth Phone Contacts Inoperative, Intermittent Loss of Rear Camera Gridlines, Service Rear Vision System Message, Radio Turns On Unwanted At Startup, and/or Navigation Radio Destination State Defaults To WV, Intermittent Radio/display…
• 10116590Feb 28, 2017Seats. This informational bulletin explains not to put anything metal or conductive on the passenger seat or it may set the reminder chime off.
• 10116589Feb 28, 2017Equipment. This informational bulletin provides information for dealers how to submit a product information report.
• 10113456Feb 28, 2017Electrical system. This Preliminary Information communication provides information to the technician about vehicle that may have an OnStar system that has progression tones when pressing the blue or red button. Technician will need to call General Motors Technical Assistance Center with the scan tool data from the OnStar system.
• 10113455Feb 27, 2017Equipment. This Preliminary Information communication provides information to the technician related to vehicles that have a Malfunction Indicator Lamp on. A technician may find Diagnostic Trouble Code P050D set as current or history. The technician is advised that if the engine misfires during very specific cold start conditions, to replace only the exhaust side SHLA's (Stationary Hydraulic Lash Adjuster) and to retest…
• 10113454Feb 24, 2017Electrical system. This Preliminary Information communication provides information to help the dealership technicians perform a parasitic drain test for the OnStar module. When performing battery parasitic drain test, there may be some confusion as to what the normal power consumption reading should be from the OnStar system.
• 10116637Feb 23, 2017Wheels. This Informational bulletin outlines the recommendations for aluminum and chrome wheel refinishing.
• 10113451Feb 23, 2017Electrical system. This Preliminary Information communication advises the technician that the Hybrid Powertrain Control Module 2 will be placed on a parts restriction through the General Motors Technical Assistance Center. Dealer will need to contact General Motors Technical Assistance Center for further assistance.
• 10113448Feb 23, 2017Electrical system. This Preliminary Information communication provides information to the technician about vehicles that may have a Service Engine Soon Malfunction Indicator Lamp on. Technician may find a Diagnostic Trouble Codes P0C57, P0C58 and/or P0C62. When the technician has duplicated and is unable to find a repair after checking wiring and following normal diagnosis, please replace the Motor B Position Sensor to resolve the…
• 10113447Feb 23, 2017Engine. This Preliminary Information communication provides information to the technician about vehicles that may have an odor when engine is on. Dealer can inform the customer that one way of getting there quickly is to drive in Mountain Mode or high duty cycles. This will affect lifetime fuel economy initially.
• 10113445Feb 23, 2017Electrical system. This Preliminary Information communication advises the technician what affects electric range and provides driving tips for better energy efficiency. Vehicles may have an electric range is less than customer expectations or what is being displayed on the in-vehicle display for EV range.
• 10116603Feb 22, 2017Air bags. This informational bulletin provides an upate for Cause information on Airbag Warning Lamp Illumination Condition.
• 10113443Feb 22, 2017Electrical system. This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
• 10116605Feb 21, 2017Transmission and drivetrain. This Bulletin provides guidelines for Dealers required to contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle service record retention and proper handling of assembly returns.
• 10116633Feb 20, 2017Steering, Wheels. This bulletin provides information on how to properly clean wheel speed sensors and wheel bearings that may cause conditions of EBCM Wheel Speed Sensor Diagnostic Aid for ABS Message -Click Or Ratchet Noise- Service Traction Message - Service Stabilitrak Message - Service Steering Message due to dirt and debris.
• 10113438Feb 20, 2017Equipment. This Preliminary Information communication provides information to the technician about vehicle that has no XM audio on certain channels but XM channel info is displayed. Technician will need to contact XM and deactivate and activate the module.
• 10113437Feb 20, 2017Electrical system. This Preliminary Information communication provides information to the technician on how to diagnose and repair vehicles that may have an OnStar Turn-By-Turn Navigation the system that is inoperative. Technician verifies there are no Diagnostic Trouble Codes are present in the Antilock Braking System and Vehicle Communication Interface Module of the vehicle. If no Diagnostic Trouble Codes found call OnStar using…
• 10113436Feb 20, 2017Steering, Electrical system. This Preliminary Information communication provides information to the technician the steps needed to diagnose and repair the vehicles that may have unwanted or phantom phone calls. Technician will need to determine what type of call the customer is having that is unwanted. The vehicle may receive an incoming call just like any other phone. Typically the customer will hear the phone ringing in the vehicle. This…
• 10113429Feb 20, 2017Electrical system. This Preliminary Information communication advises the technician that the drive motor generator control module is being placed on restriction through the General Motors Technical Assistance Center. Dealer will need to call General Motors Technical Assistance Center for further assistance.
• 10113383Feb 20, 2017Equipment. 44180 02 - Customer Satisfaction. Certain vehicles may have key codes which were inappropriately handled by a third party which could increase the risk of vehicle theft. Dealers are to replace all applicable keys and lock cylinders with new key configurations.
• 10113427Feb 17, 2017Electrical system. This Preliminary Information communication provides information to the technician on the programming and activation of the OnStar system. For many 2008 and prior model year GM vehicles, the programming is performed using the Tech 2 and the activation is initiated by a Service Programming System.
• 10116585Feb 16, 2017Equipment. This informational bulletin provides information for dealers/technicians on when and how to submit a field product report.
• 10116584Feb 13, 2017Equipment. This bulletin contains information for the new tires that the vehicle is equipped with and that they are covered by General Motors against defects in material or workmanship under the New Vehicle Warranty (Base Warranty Coverage). For vehicles within this warranty period, defective tires will be replaced on a pro rata adjustment basis according to the published distance-based schedule.
• 10113418Feb 13, 2017Engine. This Preliminary Information communication provides information to the technician about vehicles that have a Malfunction Indicator Lamp on or engine misfire, rough idle, extended crank, or crank no start in some cases. Technician will need to perform published Service Information diagnostics. If technician finds carbon, an upper engine and valve cleaning should be performed. Update added part numbers for the…
• 10113417Feb 13, 2017Electrical system. This Preliminary Information communicationends thewireless charging module restriction through the General Motors Technical Assistance Center.
• 10113416Feb 13, 2017Equipment. This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Diagnostic Kit to effectively diagnosis vehicles. Technician should drive the vehicle will using the Pico Oscilloscope to record data. After the data is recorded it should be…
• 10113413Feb 10, 2017Electrical system. This Preliminary Information communication provides information to the technician that General Motors Technical Assistance Center may ask for Global Diagnostic System 2 Session Log. Technician will need use Global Diagnostic System 2 to send the session logs to General Motors Technical Assistance Center for further assistance on the vehicle in question.
• 10113379Feb 9, 2017Equipment. 17058 - Service Update. The post O2 trim diagnostic may falsely fail causing DTC P2097 to set, commanding a Malfunction Indicator Light (MIL) to illuminate. The vehicle runs and functions as normal with no other symptoms. Reprogram the Drive Motor Power Inverter Module.
• 10116596Feb 7, 2017Steering. This technical bulletin provides a procedure inspecting for excess grease or Sealant on the Exterior of the steering gear due to seeing grease or sealant on certain locations on the gear.
• 10113469Feb 6, 2017Electrical system. This Preliminary Information communication provides information to the technician related to vehicles that have a Malfunction Indicator Lamp on. A technician may find Diagnostic Trouble Code P2097 set as current or history. The technician is advised to install the latest Calibrations into the T6 Power Inverter Module.
• 10116572Jan 31, 2017Equipment. This technical bulletin is providing a procedure to reprogram the HMI module to correct multiple conditions including Waiting for Update Media Message, Voice Command For Calling Bluetooth Phone Contacts Inoperative, Intermittent Loss of Rear Camera Gridlines, Service Rear Vision System Message, Radio Turns On Unwanted At Startup, and/or Navigation Radio Destination State Defaults To WV, Intermittent Radio/display…
• 10116540Jan 26, 2017Equipment. This warranty administration bulletin provides policy information on Causal Part requirements for transactions submitted to GM for payment.
• 10116539Jan 25, 2017Equipment. This informational bulletin provides information on approved warranty part numbers for original equipment batteries

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