Skip to content
Fuel systemPart report

2004 Chrysler PT Cruiser Fuel system Problems

Complaints
7about this part
Share
3%of 217 total for the year
Median mileage
41,058miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the fuel system of the 2004 Chrysler PT Cruiser, 3% of the 217 complaints for this model year. Where a mileage was given, the median is 41,058 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“On october 4, 2006, I had noticed that my fuel gauge on the Pt Cruiser was still reading full and I knew after driving it for a week it should be reading empty. I also noticed that when I accelerated, the gauge read full but when I put on the brakes it would read empty ; it even read 1/2 full a couple of times. On october 5,2006, I took the car back to dave dennis Chrysler jeep and dodge to have it repaired. According to the workorder, the dealer replaced the fuel sending unit . …”

NHTSA complaint #10174812, filed 2006-11, 22,530 miles

“Just under 78,000 miles turbo goes out, took to dealership, replaced turbo (took 6 mos) finally returned the vehicle and within 1 month head gasket goes out (blowing white smoke), while driving at 35 MPH on a side road (dealer says known problem, wants another $2000 for head gasket, local dealer says the head gaskets for that car are the weak point, when you return the comp ratio to new/normal with a new turbo. …”

NHTSA complaint #11118829, filed 2018-08, 78,407 miles

“The fuel line clip fell off allowing gasoline to spill onto lower part of the engine. The car would not run and was towed to a Chrysler dealer and repaired by putting on a new revised fuel line clip. The old part was not on the car when the failure occurred.”

NHTSA complaint #10223694, filed 2008-04, 59,585 miles

“Since my purchase of this 2004 Pt Cruiser less than 5 months ago, car continuously lurches at stop lights, and if I did not have brake completely depressed would result in an accident. Also, when accelerating very sluggish as if it is not getting any gas for a period of time.....”

NHTSA complaint #10221031, filed 2008-03

“Rough idle at stopped intersections, lunges and stalls. Stalls a approximately 15-25 MPH while making left or right turns making it very difficult to turn while placing the vehicle in neutral and starting the engine again. The fog lights turn on by itself after the vehicle is parked and the ignition is turned off draining the battery. Had to disconnect the fuse in order to prevent this from happening again. To this date non-functional fog lights. …”

NHTSA complaint #10576869, filed 2014-04

Fuel system: other model years

YearComplaintsShare of year
200911%
200822%
200785%
2006144%
2005169%
200473%
2003114%
2002204%
2001528%

Other parts of the 2004 Chrysler PT Cruiser

Electrical system
44 complaints
Suspension
36 complaints
Steering
24 complaints
Engine cooling
23 complaints
Exterior lighting
23 complaints
Transmission and drivetrain
21 complaints
Engine
14 complaints
Brakes
13 complaints
Air bags
12 complaints
Wheels
11 complaints
Visibility (wipers, defrost, mirrors)
10 complaints
Other or unknown
9 complaints

← All problems reported for the 2004 Chrysler PT Cruiser

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology