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Fuel systemPart report

2005 Chrysler PT Cruiser Fuel system Problems

Complaints
16about this part
Share
9%of 187 total for the year
Median mileage
35,500miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 16 complaints about the fuel system of the 2005 Chrysler PT Cruiser, 9% of the 187 complaints for this model year. Where a mileage was given, the median is 35,500 miles. 2 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The Pt Cruiser 2005 turbo was purchased new and currently has 68,296 miles. The vehicle has shut off on numerous occasions while we were driving. We immediately contacted cerritos dodge Chrysler jeep (cerritos, ca) and glen e. Thomas (signal hill,ca} and both serviced vehicle. Neither dealers fixed the problem.the last time we paid a service technician almost $100 to just ride around with us to see if vehicle would stop. Again nothing was done. …”

NHTSA complaint #10428051, filed 2011-09, 64,040 miles

“Since new, feb. 2005, my 2005 Pt Cruiser shakes and stumbles at idle. At 180 miles, the engine stopped in freeway traffic. I was able to get the car restarted, but it ran extremely rough. The dealer replaced a crankshaft position sensor. The engine hasn't died since, but I still experience rough idle and stumble on acceleration. The dealer tells me they can do no more to correct the problem.”

NHTSA complaint #10188959, filed 2007-04, 180 miles

“The fuel line/pressure regulator assembly has been replaced for the third time because the pressure regulator leaks, spraying gas on the firewall. Including the original part, this is now the fourth assembly in this vehicle. We have had the service performed at an independent facility, not Chrysler, but the parts have been purchased form Chrysler. My service tech says he replaces 50 or 60 of these per year. This is a potentially dangerous problem. When the assembly fails, the odor of gas permeates the inside of the vehicle and is very strong outside the vehicle. …”

NHTSA complaint #10443900, filed 2012-01, 55,000 miles

“In 2006 I purchased a 2005 Pt Cruiser with 12000 miles, it ran great until may,2009 with approx. 28000 miles, when it started spittering and sputtering upon acceleration and would not exceed a speed of 25 for 15 to 25 seconds, sometimes longer. I found this out on a 275 mile round trip up us hwy 40 after stopping to get gas. Upon reentry to hwy 40 with cars traveling 70-85 MPH, my car just would not go. I felt my life as well as my husbands was in grave danger. I immediately put my flashers on and stayed on the shoulder of the road until it returned to normal speed. …”

NHTSA complaint #10312461, filed 2010-02, 28,000 miles

“O rings on fuel injectors came off, causing injectors to tap. Chrysler will not touch it. They keep saying the injectors are supposed to tap! I went to 4 Chrysler dealerships, and 3 said it`s normal, and one said they couldn't hear the tap. I went to 3 other mechanics ( non Chrysler) and they all said it`s not normal, and to get it fixed right away. But Chrysler will not admit there`s anything wrong, and they refuse to fix it. Because of that, I have to get a different car! After the warranty runs out, I won`t be able to afford to fix the problem! …”

NHTSA complaint #10168327, filed 2006-09, 24,000 miles

Fuel system: other model years

YearComplaintsShare of year
200911%
200822%
200785%
2006144%
2005169%
200473%
2003114%
2002204%
2001528%

Other parts of the 2005 Chrysler PT Cruiser

Electrical system
27 complaints
Engine cooling
24 complaints
Visibility (wipers, defrost, mirrors)
22 complaints
Steering
18 complaints
Suspension
18 complaints
Exterior lighting
17 complaints
Transmission and drivetrain
13 complaints
Engine
11 complaints
Wheels
11 complaints
Air bags
10 complaints
Brakes
10 complaints
Vehicle speed control
10 complaints

← All problems reported for the 2005 Chrysler PT Cruiser

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology