2004 Chrysler PT Cruiser Body and structure Problems
- Complaints
- 6about this part
- Share
- 3%of 217 total for the year
- Median mileage
- 15,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 6 complaints about the body and structure of the 2004 Chrysler PT Cruiser, 3% of the 217 complaints for this model year. Where a mileage was given, the median is 15,000 miles. 1 a fire, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Almost hit another vehicle/ almost went through a traffic light. I have complained mutliple times about my brake. I have had my car in to the dealer 3 times for the brakes, and every time am told brakes are fine. They did adjust the brakes once but the brakes squeal & grind all the time. Was told it was just the new style brakes/ brake rotor is rusting badly and chipping away around the top but was told this is a normal event due to the elements. Also my dashboard is coming away from my window and this has not been corrected or looked at. …”
NHTSA complaint #10113898, filed 2005-03, 15,000 miles“Riding in car and smelled something bad (like hot brakes or burning rubber or plastic). Grandson cried out from his car seat that something burned him. Stopped car immediately and removed grandson, rear passenger side inside of door was extremely hot and had begun to pucker up (like melted plastic). Electric window now does not work. Took it to dealership 12-28-07 and they say because we do not have an extended warranty, we must pay in full, estimate is >500.00. Inside of door panel burned completely. …”
NHTSA complaint #10213241, filed 2007-12“The contact stated while pulling out of parking space at 2 MPH, the front bumper struck a concrete barrier without warning. The front bumper sustained minor damage, and the police were not alerted. The vehicle was inspected by a dealer, who determined that was the way the vehicle was designed. The manufacturer was alerted.”
NHTSA complaint #10175166, filed 2006-12, 17,700 miles“Consumer has problems viewing the dashboard gauges on 2004 Chrysler Pt Cruiser due to lack of bright lighting. The design of the instrument panel block out daylight which results in the driver straining to see the reading of the speedometer, tachometer, etc.”
NHTSA complaint #10121590, filed 2005-05Related service bulletins
- 10175743Apr 30, 2020Disinfectant Solution Recommended for COVID-19
- 10220101Nov 20, 2019Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10220099Nov 20, 2019Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage…
- 10220097Nov 20, 2019Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10169249Nov 20, 2019Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10169245Nov 20, 2019Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10216454Mar 20, 201382212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New…
Body and structure: other model years
Other parts of the 2004 Chrysler PT Cruiser
44 complaintsSuspension
36 complaintsSteering
24 complaintsEngine cooling
23 complaintsExterior lighting
23 complaintsTransmission and drivetrain
21 complaintsEngine
14 complaintsBrakes
13 complaintsAir bags
12 complaintsWheels
11 complaintsVisibility (wipers, defrost, mirrors)
10 complaintsOther or unknown
9 complaints
← All problems reported for the 2004 Chrysler PT Cruiser
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology