1992 Ford Aerostar Recalls

NHTSA lists 3 recall campaigns for the 1992 Ford Aerostar. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.

• 99V094000Apr 28, 199910,951 vehicles potentially affected
  Power train › Transfer case (4-wheel drive)
  Covers: Ford Aerostar 1992

  Reported issue: Vehicle description: all wheel drive passenger minivans. (this includes all 1992 awd aerostars not previously included in safety recall 97v-204/97s83). These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid…

  Possible consequence: This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.

  Remedy: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.

  Full campaign details →

• 99V029000Feb 9, 1999762,201 vehicles potentially affected
  Electrical system › Ignition › Switch
  Covers: Ford Aerostar 1992–1997

  Reported issue: Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.

  Possible consequence: This can cause over heating and the potential for a vehicle fire.

  Remedy: Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.

  Full campaign details →

• 97V204000Nov 13, 199775,000 vehicles potentially affected
  Power train › Transfer case (4-wheel drive)
  Covers: Ford Aerostar 1992–1997

  Reported issue: Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.

  Possible consequence: This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.

  Remedy: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.

  Full campaign details →

NHTSA investigations

• PE02076Luggage compartment door drops abruptlyClosed · Oct 10, 2002
• PE99035Front brake hoseClosed · May 12, 1999
• EA99002Transfer cases and rear drive shaftClosed · Jan 7, 1999
• RQ98012Transfer cases and rear driveshaftClosed · Jul 31, 1998
• RQ97015PARKING PAWLClosed · Oct 29, 1997

← All problems reported for the 1992 Ford Aerostar