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WheelsPart report

1996 Ford Aerostar Wheels Problems

Complaints
23about this part
Share
22%of 104 total for the year
Median mileage
124,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 23 complaints about the wheels of the 1996 Ford Aerostar, 22% of the 104 complaints for this model year. Where a mileage was given, the median is 124,000 miles.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“On 9/17/02 the right front alloy wheel cracked while on vacation. We were unable to travel in it. It was expensive and difficult to replace. On 2/1/03 (also out of town) the left back alloy wheel cracked. We are searching for a replaement. Our mechanic told us this should not happen and must be a manufacturing defect. There are several similair complaits please evaluate as it could cause a severe accident.”

NHTSA complaint #10005362, filed 2003-02, 124,500 miles

“While doing periodic inspection of my vehicle noticed 2 cracked spokes on rear right 14x6 alloy rim. The crack is all the way through . Local Ford dealer was not helpful at all. This tire has not impacted anything as the Ford dealer eluded to, and I feel this is a definite safety issue, and the cracks may be due to a manufacturing defect. Any help in this matter would be appreciated. Ford should acknowledge there is a problem and quit blaming the consumer.”

NHTSA complaint #10118477, filed 2005-04

“During a brake inspection at a tire store, it was pointed out that the original aluminum wheels were cracked. Two of the large spokes on one wheel were cracked through. One other was cracked but not all the way through. I called wendle Ford who had sold me the car. They said it wasn't a warranty item and they had never heard of such a failure before. I took the car to the dealer ship to show them the cracked wheels. …”

NHTSA complaint #717531, filed 2000-01

“My 1996 Ford Aerostar has 14x6 aluminum allow wheel rims. The rims have 7 triangular slots and 7 wide/flat spokes . One of these rims is cracking. The crack is progressing from one spoke to another. I have stopped driving the vehicle all together. After almost a month of searching for a used replacement rim I have found out that I am not the only one with this problem. I suspected that this may be the case when I could not find any on-line company that had these in stock (used or new). …”

NHTSA complaint #10039066, filed 2003-09

“A few years ago we noticed that 2 of the aluminum wheels on our 1996 Aerostar were cracked . We took the vehicle to the Ford motor co.service department where we were living at the time the service manager contacted the regional manager, who agreed to pay half of the replacement costs. Since that time, 2 additional aluminum wheels have cracked. We have been told that Ford will not replace these. I feel that this is definitely a safety issue, and that the cracks are due to a manufacturing defect, which Ford motor co. Should acknowledge and correct. Wheels are not a normal wear item.”

NHTSA complaint #10100044, filed 2004-11

Wheels: other model years

YearComplaintsShare of year
2000233%
1997711%
19962322%
199532%
199442%
199341%
199252%
198931%

Other parts of the 1996 Ford Aerostar

Brakes
18 complaints
Electrical system
12 complaints
Transmission and drivetrain
12 complaints
Steering
9 complaints
Air bags
6 complaints
Latches, locks and linkages
6 complaints
Tires
5 complaints
Body and structure
4 complaints
Vehicle speed control
4 complaints
Equipment
3 complaints
Seats
3 complaints
Engine cooling
2 complaints

← All problems reported for the 1996 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology