2004 Ford Excursion Technical Service Bulletins

86 technical service bulletins (TSBs) are on record for the 2004 Ford Excursion. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10017864Jul 1, 2005Engine cooling. Diagnostic trouble code p0488 set after reflash.
• 10014138Jun 7, 2005Seat belts. Safety belt retraction speed.
• 10017873Jun 1, 2005Engine cooling. Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip.
• 10017912May 1, 2005Engine cooling. Dtc's p0488 (egr throttle position range/performance) and/or p1334 (egr throttle position sensor minimum stop performance) setting after pcm reprogramming.
• 10017879Apr 1, 2005Vehicle speed control. Rpm surge at idle; audible egr surge; low power/smoke/rough idle following a cold start that corrects after engine is warm; surge on resume with speed control; intake flutter sound at steady state throttle, just before downshift, on automatic transmission vehicles; buck/jerk surge on manual trans vehicles.
• 10017875Apr 1, 2005Engine cooling. Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401.
• 10014666Mar 7, 2005Engine cooling. Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow.
• 10012954Feb 21, 2005Seat belts. Safety belt web stop button service.
• 10012974Feb 1, 2005Engine cooling. Vehicle with a 6.0l engine may exhibit any one or more of the following buck jerk lacks power black smoke rolling idle surge mil on and diagnotics trouble codes p02263 or p0299. Also includes 2004-05 e-series 6.0l models.
• 10012958Feb 1, 2005Engine cooling. Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299.
• 10018939Jan 1, 2005Engine cooling. Coolant degas bottle overflow.
• 10018938Jan 1, 2005Wheels, Tires. Vibration diagnosis - tire/wheel runout.
• 10016846Jan 1, 2005Engine cooling. Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine.
• 10016842Jan 1, 2005Engine cooling. Diesel exhaust smell in cab-6.0l engine.
• 10016809Jan 1, 2005Engine cooling. Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005.
• 10013408Jan 1, 2005Engine cooling. Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips.
• 10013322Jan 1, 2005Electrical system. Popping or quavering from radio on the am band.
• 10013316Jan 1, 2005Transmission and drivetrain. A cold weather reverse engagement stall.
• 10013307Jan 1, 2005Engine cooling. Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406).
• 10014269Dec 27, 2004Transmission and drivetrain. Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p0756, p0761 or p0771 after overhaul or installation of 2005 torqshift transmission.
• 10014062Dec 13, 2004Visibility (wipers, defrost, mirrors). Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
• 10013407Nov 29, 2004Steering. Steering gear noise - 6.0l diesel engine.
• 10013425Nov 1, 2004Engine cooling. Oil leak from the oil filter cover.
• 10013419Nov 1, 2004Engine cooling. Air induction system appears to be warped and or not sealing. This includes super duty f series models.
• 10013119Sep 6, 2004Engine cooling. Hard start or no start.
• 10013116Sep 6, 2004Electrical system. Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. Various models including 2004 f-series.
• 10011168Aug 23, 2004Visibility (wipers, defrost, mirrors). Vacum pump inoperative or runs continuosly - climate control default to defrost.
• 10011162Aug 23, 2004Engine cooling. Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
• 10011159Aug 9, 2004Visibility (wipers, defrost, mirrors). Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair.
• 10011158Aug 9, 2004Electrical system. 6.0l diagnosis using the wds power balance test - service tip. 2003-2005 excursion, f-super duty. 2004-2005 econoline.
• 10011181Aug 1, 2004Engine cooling. Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip.
• 10011180Aug 1, 2004Transmission and drivetrain. Delayed/harsh forward or reverse engagements.
• 10011174Aug 1, 2004Electrical system. Dtc u1262 (scp communication bus fault) stored in the instrument cluster (ic).
• 10013113Jan 1, 2004Electrical system. Adding additional bulbs to turn indicator or hazard flasher circuits - service tips.
• 10013110Jan 1, 2004Transmission and drivetrain. Front hubs not engaging, not staying engaged and/or unlocking.
• 10013109Jan 1, 2004Engine cooling. Turbo-induced exhaust moan/drone at 1600-1800 rpm - 6.0l built after 9/29/2003.

← All problems reported for the 2004 Ford Excursion