2004 Ford F-250 SD Technical Service Bulletins

77 technical service bulletins (TSBs) are on record for the 2004 Ford F-250 SD. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10014138Jun 7, 2005Seat belts. Safety belt retraction speed.
• 10013393Jun 7, 2005Engine cooling. Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine.
• 10017873Jun 1, 2005Engine cooling. Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip.
• 10017912May 1, 2005Engine cooling. Dtc's p0488 (egr throttle position range/performance) and/or p1334 (egr throttle position sensor minimum stop performance) setting after pcm reprogramming.
• 10017911May 1, 2005Engine cooling. Intermittent crank no start due to an egr throttle plate that is stuck closed. The engine may seem like it has no compression due to a faster than normal cranking speed of greater than 200 rpm. Dtc p0488 or p1334 may or may not be present.
• 10017879Apr 1, 2005Vehicle speed control. Rpm surge at idle; audible egr surge; low power/smoke/rough idle following a cold start that corrects after engine is warm; surge on resume with speed control; intake flutter sound at steady state throttle, just before downshift, on automatic transmission vehicles; buck/jerk surge on manual trans vehicles.
• 10017875Apr 1, 2005Engine cooling. Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401.
• 10014688Mar 21, 2005Electrical system. Low battery voltage - snow plow equipped vehicles - 6.0l diesel with single generator.
• 10014685Mar 21, 2005Engine cooling. Use of stainless steel exhaust studs in service for 5.4l 2v engine.
• 10014666Mar 7, 2005Engine cooling. Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow.
• 10018939Jan 1, 2005Engine cooling. Coolant degas bottle overflow.
• 10018938Jan 1, 2005Wheels, Tires. Vibration diagnosis - tire/wheel runout.
• 10016846Jan 1, 2005Engine cooling. Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine.
• 10016842Jan 1, 2005Engine cooling. Diesel exhaust smell in cab-6.0l engine.
• 10016809Jan 1, 2005Engine cooling. Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005.
• 10013307Jan 1, 2005Engine cooling. Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406).
• 10014269Dec 27, 2004Transmission and drivetrain. Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p0756, p0761 or p0771 after overhaul or installation of 2005 torqshift transmission.
• 10014086Dec 13, 2004Transmission and drivetrain. General (pcm) power train control module programming procedures.
• 10013409Nov 29, 2004Body and structure. Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area.
• 10011178Nov 1, 2004Steering. Steering system noise. Moan/grunt noise from the power steering when turning the steering wheel. *tt 2005 model added.
• 10013116Sep 6, 2004Electrical system. Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. Various models including 2004 f-series.
• 10011168Aug 23, 2004Visibility (wipers, defrost, mirrors). Vacum pump inoperative or runs continuosly - climate control default to defrost.
• 10011165Aug 23, 2004Engine cooling. High engine rpm between downshifts - lack of engine braking - 5.4l and manual transmission. * ar
• 10011162Aug 23, 2004Engine cooling. Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
• 10011180Aug 1, 2004Transmission and drivetrain. Delayed/harsh forward or reverse engagements.
• 10011174Aug 1, 2004Electrical system. Dtc u1262 (scp communication bus fault) stored in the instrument cluster (ic).
• 10013113Jan 1, 2004Electrical system. Adding additional bulbs to turn indicator or hazard flasher circuits - service tips.

← All problems reported for the 2004 Ford F-250 SD