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EnginePart report

2005 Ford F-250 Engine Problems

Complaints
26about this part
Share
18%of 144 total for the year
Median mileage
97,500miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 26 complaints about the engine of the 2005 Ford F-250, 18% of the 144 complaints for this model year. Where a mileage was given, the median is 97,500 miles. 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“This particular model and year with the 6.0 litre engine (2005 ) is nortorious for the oil cooler to blow up leaving you stranded wherever. When it happened to me I was pulling a 33ft 5th wheel trailer and almost wrecked. Ford knows all about this faulty piece of equipment yet doesn't recall it and should be held accountable for replacing it. It cost me $6000 to get my truck fixed. The faulty piece was installed by Ford and should be responsible by Ford for repair costs”

NHTSA complaint #11118168, filed 2018-08, 45,000 miles

“While driving on m-37 I noticed white steam coming out of exhaust. Noticed engine temp rising. I stopped cooled engine and brought truck home, where it has been since then. This is a problem Ford motor company has known about since 2005. The engineering department identified this design flaw back then and still to this day refuse to help compensate consumers for repairs. The head bolts stretch allowing for the head gaskets to fail. …”

NHTSA complaint #10645079, filed 2014-10, 118,150 miles

“While driving my truck it has stopped running and just shut itself off like its not getting fuel. I have read the complaints on the f250 super duty and my truck is responding exactly the same way. I am afraid to drive it due to someone hitting me or it causing an accident so I looked on here today and saw the recall for the super duty. This is a serious and dangerous issue that someone definitely needs to address. I was driving down the road and the vehicle lost power and I tried to push the pedal to get fuel but nothing happened. …”

NHTSA complaint #10853031, filed 2016-04, 106,000 miles

“Engine stalled without warning driving in traffic while weaving in and out of traffic trying to avoid hitting other vehicles or them hitiing me. A dangerous, intense moment trying to get my truck off the road with no power steering or power brakes. This truck may or may or m ay not start. No crank/no start, no start/cranks, no start/bucking and stalling engine. These issues relate to the injector wiring harness due to chaffing and crushing, a very time consuming task. Technician verified the harness is worn and wires are exposed. …”

NHTSA complaint #10794755, filed 2015-11, 121,000 miles

“F250 6.0l diesel with 85844 miles had the EGR/oil cooler go bad the repair cost 4744.00 at the dealer. I have an extended warranty but as usual not covered. This a known problem with these 6 liters along with the head bols being substandard and faulty ficm which I replaced at the cost of 525.00 and doing the work myself. I have tried to resolve this with Ford and my warranty company warranty direct to no avail. I did get the warranty company to admit the EGR cooler was covered but they would not cover the other repairs required with this repair so I got 981.00 from them. …”

NHTSA complaint #10795107, filed 2015-11, 85,844 miles

Engine: other model years

YearComplaintsShare of year
201486%
201399%
20122710%
20113012%
2010912%
200959%
20081910%
200758%
20062110%
20052618%
20041912%
20031311%
2002128%
2001136%
2000103%
1999163%
199721%
199511%
199411%
198911%

Other parts of the 2005 Ford F-250

Steering
39 complaints
Suspension
37 complaints
Fuel system
19 complaints
Engine cooling
17 complaints
Transmission and drivetrain
14 complaints
Electrical system
13 complaints
Brakes
11 complaints
Other or unknown
9 complaints
Body and structure
7 complaints
Wheels
6 complaints
Tires
5 complaints
Equipment
1 complaints

← All problems reported for the 2005 Ford F-250

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology