Skip to content
Engine coolingPart report

2005 Ford F-250 Engine cooling Problems

Complaints
17about this part
Share
12%of 144 total for the year
Median mileage
60,770miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 17 complaints about the engine cooling of the 2005 Ford F-250, 12% of the 144 complaints for this model year. Where a mileage was given, the median is 60,770 miles. 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The above vehicle has had multiple problems due to the design of the engine including such things as the EGR cooler, the EGR valve (twice), the fuel injector control mod (ficm), the high pressure oil regulator screen, (a .10 cent piece 450.00 labor). If you will search this engine from 2003 to 2007 you will find hundred if not thousand of post by owners of the 6.0 powerstroke that are having the same problems over and over. Ford refuses to do anything to help anyone and they told me in an email you were the only ones that can make them have a recall. I hope you will step up and help all of us. …”

NHTSA complaint #10447992, filed 2012-02, 105,000 miles

“Regular driving on open road , no harsh conditions - power loss, without any warning - no engine lights or warnngs - sudden decelleration , jerky response more decelleration - limp off ramp , limp home. Turbo sounding whiny and different , no response to added pressing on gas , nor stop , restart. Has been evaluated at dealership many times and many problems corrected, paid for yet nothing works - regular maintenance is preformed on this vehicle , much care is taken by owner. …”

NHTSA complaint #10494921, filed 2013-01, 88,094 miles

“Tl * the contact owns a 2005 Ford F-250. The contact stated that while driving 65 MPH down an incline, he shifted into neutral and released the clutch when the vehicle stalled. The contact mentioned that all of the warning lights on the instrument panel illuminated. The vehicle was taken to the dealer. The technician was unable to rectify the failure. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 29,000 and the current mileage was 31,000. Updated 08/12/14”

NHTSA complaint #10596438, filed 2014-06, 29,000 miles

“2005 Ford F-250. Consumer states engine failure the consumer stated the engine failure nearly caused an accident, when it shut down on a major highway. Subsequently, the consumer also experienced a failure with the fuel injection control module. After having the fuel injection control module replaced, the check engine light illuminated after leaving the dealership. The check engine light illuminated due to a failed EGR valve. The consumer was also informed the alternator was spiking, and needed to be replaced as well as the EGR cooler and head gaskets.”

NHTSA complaint #10340024, filed 2010-06, 60,770 miles

“Own a 2005 Ford f250 with a 6.0 diesel engine. The 6.0 diesel has a factory defect with the EGR value cooler inside the engine rupturing sending coolant into the engine and thru the exhaust into the atmosphere. This should be a recall due to a factory defect. Ford is repairing this problem if it occurs when the vehicle is still under warranty but allowing the consumer to burden the expense if their warranties have expired. The estimated cost is $2600.00 to $3300.00. Ford has redesigned the EGR value & cooler to handle the pressure better with thicker walls. …”

NHTSA complaint #10318097, filed 2010-03, 51,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
201432%
201311%
2012125%
201173%
200924%
2008158%
200735%
2006178%
20051712%
20044429%
20032421%
20022315%
20012110%
20003310%
19996611%
1998814%
19972910%
19962816%
19953418%
19941815%
19932922%
19921412%
199187%
1990109%
198976%
198846%
1987616%
1986513%
1985314%

Other parts of the 2005 Ford F-250

Steering
39 complaints
Suspension
37 complaints
Engine
26 complaints
Fuel system
19 complaints
Transmission and drivetrain
14 complaints
Electrical system
13 complaints
Brakes
11 complaints
Other or unknown
9 complaints
Body and structure
7 complaints
Wheels
6 complaints
Tires
5 complaints
Equipment
1 complaints

← All problems reported for the 2005 Ford F-250

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology