2009 Ford F-350 SD Technical Service Bulletins

38 technical service bulletins (TSBs) are on record for the 2009 Ford F-350 SD. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 11029052Feb 24, 2026Body and structure, Electrical system, Other or unknown. Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool or from the label printed on the body control module (BCM).
• 10254138Apr 24, 2024Equipment. All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during initial delivery. Unlike the integrated (wired) factory keypad, the accessory keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool. If the wallet…
• 10186678Jan 27, 2021Equipment. Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
• 10170992Jan 29, 2020Suspension. Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
• 10160885May 14, 2019Suspension. Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
• 10148818Oct 2, 2018Steering. This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.
• 10138524Jan 10, 2018Equipment. The Accessory (Wireless) Keyless Entry Keypad can only be used with vehicles that are factory built with Remote Keyless Entry (RKE). The master code for the Accessory (Wireless) Keyless Entry Keypad can be retrieved from FMCDealer - Parts and Service - Parts Product Line Information - Keys/Entry Devices - Aftermarket Keyless Entry Keypad Code Access.
• 10095225Jan 27, 2017Equipment. Some 2005-2017 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit gc3z-54024a38-a includes an instruction sheet.
• 10205022Dec 15, 2015Electrical system, Transmission and drivetrain. Torqshift Transmission - Malfunction indicator lamp (MIL) diagnostic trouble codes (DTCS) P0751, P0730 and/or P2700
• 10204983Oct 30, 2015Visibility (wipers, defrost, mirrors). Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket
• 10060326Jul 1, 2015Engine cooling. Ford: diesel engine runs rough, engine knocking, hard start, crank but no start due to height of improper pedestal that causes exhaust or intake valves be hung open. Model 2008-10 f super duty.
• 10058606Jul 1, 2015Equipment. Ford: after rocker pedestal replacement, some diesel trucks are experiencing knocking engine, rough runs, hard start, crank no start because of improper pedestal height causing to hang open the intake or exhaust valves. Model 2008-10 f super duty.
• 10057870Sep 1, 2014Engine cooling. Ford: due to restrictions from cooling system contamination, diesel engine oil coolers primarily are being replaced because of other components in cooling system. Model 2008-10 f-super duty.
• 10056750Aug 1, 2014Engine cooling. Ford: there are exhaust leaks, caused by warped exhaust manifold, experience by diesel engine. Model 2008-10 f super duty.
• 10056148May 30, 2014Engine. Lincoln/ford: when driving from idle up to 1200 rpm, there may be an intermittent rattle noise coming from engine. 2004-2013 f-150, f-250, f-350, expedition, mark lt, navigator.
• 10056196May 1, 2014Transmission and drivetrain. Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward.
• 10028404Dec 1, 2013Steering, Tires. Ford trucks service campaign: see document search button for owner letter. Vehicles have experienced severe steering wheel and front wheel vibrations and oscillations after traveling over a bump or dip in the road. Models 2006 f-250/350 super duty 4x4. *pe updated 7/22/09. Csc letter was received.
• 10053418Jun 5, 2013Equipment. Ford: when turning, there is a popping or clunking noise that is heard or felt, under floor pan, in some vehicles and more noticeable when weather is cold. Model 2008-2012 f-super duty.
• 10044125Mar 27, 2012Transmission and drivetrain. Ford: some 2009- 2011 e-series, f-super duty-f-53 motorhome and f-59 stripped chassis vehicles equipped with a torqshift transmission may exhibit mil with dtcs p0751, p0730 and/or p2700.
• 10044214Mar 1, 2012Engine cooling. Ford: some trucks may exhibit a situation with diesel engine such as engine knocking, low power, exhaust smoke, long or no crank start and runs rough.
• 10040784Sep 1, 2011Equipment. Roush industries service campaign: see document search button for owner letter. The emission control labels do not meet standards.
• 10038924Apr 27, 2011Engine cooling. Ford: some ford super duty trucks may exhibit a lack of power with a diagnostic trouble code during acceleration.
• 10038945Apr 19, 2011Engine cooling. Ford: some ford super duty trucks may exhibit a lack of power with a diagnostic trouble code at full operating temperature during acceleration.
• 10038965Apr 1, 2011Air bags, Electrical system. Comm-trans lund: some 2009-2011 models may have the air bag inicator flashing with a stored trouble code. This is a software problem.
• 10038949Apr 1, 2011Engine cooling. Ford: 2005-2011 f250/f350. The fuel fill nozzle may automatically shut off too early.
• 10041245Mar 7, 2011Engine cooling, Transmission and drivetrain. Ford service campaign: see document search button for owner letter. There are multiple problems with the vehicle. Possibliy including: malfunction light on, runs rough, reduced power, excessive smoke from the exhaust, fuel smell from the crankcase, coolant loss, and engine noise.
• 10039053Mar 1, 2011Transmission and drivetrain, Electrical system, Engine cooling, Brakes. Ford: if there is an intermittent lack of power, surge, or hesitation while driving the brakes will override acceleration.
• 10039129Nov 22, 2010Engine cooling. Ford: the malfunction light may be on with a lack of power. Htere may be mulitple trouble codes stored. 2008 f-250/350/450/550.
• 10039157Oct 1, 2010Engine cooling. Ford: there may be a loss of power, engine surge/ hesitation while driving. The pcm could be getting signals from the brakes and accelerator at the same time causing the brakes override to activate.
• 10034712Sep 23, 2010Engine cooling, Transmission and drivetrain, Electrical system. Ford service campaign: see document search button for owner letter. Catalyst y pipe warranty extension.. In some of the affected vehicles, certain vehicle operating conditions can cause the catalyst substrate to crack or melt. This can cause symptoms including but not limited to audible noise from the catalyst y pipe and/or malfunction indicator lamp illumination. Csc letter was received.
• 10034631Jul 1, 2010Engine cooling. Ford: supply/return lines installation at high pressure pump-revised washer for trucks equipped with 6.4l engines. When installing supply or return lines at high pressure pump on diesel engines, do not use the bonded style washer (w302870), use only the hybrid style washer (w303659).
• 10034628Jul 1, 2010Engine cooling, Fuel system. Ford: some trucks with 6.4l engine will run rough, smokes, or no start due to gasoline or alcohol in the fuel. Gasoline/alcohol lack the lubricity of diesel fuel and will cause fuel system failure.
• 10032625Apr 1, 2010Transmission and drivetrain, Vehicle speed control. Ford: shudder or vibration on acceleration, especially when loaded. Some super duty vehicles with single rear wheels (srw) and dual rear wheel (drw) may exhibit an excessive drive away shudder or vibration under moderate to heavy acceleration from a stop, especially when heavily loaded.
• 10032613Apr 1, 2010Engine cooling. Ford: some super duty trucks equipped with a 5.4l 3v or 6.8l 3v engine may experience premature automatic shut off of the fuel fill nozzle.
• 10030842Dec 1, 2009Engine cooling. Ford: diesel calibration updates. Some trucks equipped with a 6.4l diesel engine may require a calibration update which will cover several different concerns.
• 10033139Oct 1, 2009Engine cooling. Ford trucks: on some trucks equipped with a 6.4l diesel engine, with less than 5000 miles, may exhibit diagnostic trouble codes p0404 and/or p1335. This may be due to weld slag/debris, from turbo up-pipe manufacturing process, being stuck in the egr valve and preventing it from seating properly. Models f super duty-f250-f550.
• 10029305Jul 1, 2009Wheels. Ford: some vehicles with single rear wheels and dual rear wheel may exhibit an excessive drive away shudder or vibration under moderate to heavy acceleration from a stop, especially when heavily loaded.
• 10029566Mar 1, 2008Engine cooling. Ford sd trucks; this non mil dtc will be stored in the powertrain control module (pcm) when the engine oil temperature (eot), engine coolant temperature (ect) and intake air temperature (iat) are below -15f (-26c) at start up and engine block heater is not utilized.

← All problems reported for the 2009 Ford F-350 SD