2016 Ford Flex Engine Problems
- Complaints
- 8about this part
- Share
- 8%of 101 total for the year
- Median mileage
- 67,500miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 8 complaints about the engine of the 2016 Ford Flex, 8% of the 101 complaints for this model year. Where a mileage was given, the median is 67,500 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The vehicle was in motion and was turning left from a stop at a stoplight. We were preparing to enter a highway on-ramp. The engine suddenly quit (no warning) and would not restart. Had this happened a few moments later (merging into heavy highway traffic), an accident would have been likely. We were not able to restart the engine and the vehicle had to be towed. It only has 31,000 miles. It gave no signs of impending problems, the engine failure was completely without warning. (there was plenty of fuel in the tank also).”
NHTSA complaint #11194529, filed 2019-04, 31,000 miles“Takata recall my engine light went on 2000 miles before my manufactures warranty expired. I have a Ford shop here, but they are rated so low and I hear nothing but bad stuff about them, so I called the next closest 95 miles away in spearfish, sd. I explained to the guy what code the engine threw, but my light is now off. He said not to come in, until my engine light came back on. Meanwhile my engine still hisses and the exhaust odor is so strong inside and outside of the vehicle. I have 36,879 miles on my 2016 and either have an exhaust leak from the headers or the manifold. …”
NHTSA complaint #11154082, filed 2018-11, 32,000 miles“Ecoboost 3.5l vehicle experienced total loss of power and white smoke from tailpipes while driving 65mph on expressway but still ran. Drove straight to an independent service center where they diagnosed low boost pressure DTC and failure of both turbochargers. Towed vehicle to Ford service center where they dug deeper and are now telling me there was a coolant system leak which washed out the engine oil and caused the engine to overheat and the turbos to fail(lock up). …”
NHTSA complaint #11182617, filed 2019-02, 103,000 miles“I am getting a Transmission Not In Park error that will also sometimes flash Door Ajar while driving. Door appears to be closed - not sure if it's latched, transmission is obviously NOT in park because the car is moving. I'm concerned that this shouldn't be driven and is a safety issue.”
NHTSA complaint #11693894, filed 2025-10“Ford hid the fact that some of its vehicles may suffer a sudden internal water pump failure that poses significant safety risks to drivers including sudden catastrophic engine failure. From 2007 through at least 2020, Ford has incorporated the Cyclone Engine—containing a faulty internal water pump—into thousands of vehicles. Internal Water Pumps should last for the useful life of the engines without the need for any service, maintenance, or repair. …”
NHTSA complaint #11499971, filed 2023-01Related service bulletins
- 10159494Apr 26, 2019SSM 47948 - 2010-2019 Various Vehicles - Turbocharged Engines - Oil Supply Filter Replacement When Replacing The Turbocharger Or The Turbocharger Oil Supply Tube For 2010-2019…
- 10095154Jan 10, 2017To help differentiate engine oil leaks from other possible sources, a new white-colored fluorescent engine oil dye is available. Workshop manual (wsm), section 303-00 has been…
- 10091127Oct 27, 2016Some 2016 explorer, flex, mkt, taurus, mks and transit vehicles equipped with a 3.5l gtdi engine may exhibit an illuminated malfunction indicator lamp (mil) with diagnostic…
- 10090505Oct 10, 2016Some 2015-2016 f-150, c-max, edge, mks, taurus, and flex and 2016 expedition, explorer, escape, fusion, mustang, mkz, mkx, navigator, transit and transit connect vehicles…
- 10109070Sep 21, 2016The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to…
Engine: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2019 | 6 | 2% |
| 2018 | 1 | 1% |
| 2017 | 1 | 2% |
| 2016 | 8 | 8% |
| 2015 | 11 | 9% |
| 2014 | 22 | 9% |
| 2013 | 33 | 6% |
| 2012 | 11 | 17% |
| 2011 | 25 | 17% |
| 2010 | 30 | 22% |
| 2009 | 36 | 20% |
Other parts of the 2016 Ford Flex
29 complaintsElectrical system
23 complaintsOther or unknown
14 complaintsSuspension
10 complaintsBody and structure
9 complaintsSteering
8 complaintsTransmission and drivetrain
8 complaintsVehicle speed control
4 complaintsElectronic stability control
3 complaintsFuel system
3 complaintsLatches, locks and linkages
3 complaintsSeat belts
3 complaints
← All problems reported for the 2016 Ford Flex
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology