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EnginePart report

2016 Ford Flex Engine Problems

Complaints
8about this part
Share
8%of 101 total for the year
Median mileage
67,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 8 complaints about the engine of the 2016 Ford Flex, 8% of the 101 complaints for this model year. Where a mileage was given, the median is 67,500 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The vehicle was in motion and was turning left from a stop at a stoplight. We were preparing to enter a highway on-ramp. The engine suddenly quit (no warning) and would not restart. Had this happened a few moments later (merging into heavy highway traffic), an accident would have been likely. We were not able to restart the engine and the vehicle had to be towed. It only has 31,000 miles. It gave no signs of impending problems, the engine failure was completely without warning. (there was plenty of fuel in the tank also).”

NHTSA complaint #11194529, filed 2019-04, 31,000 miles

“Takata recall my engine light went on 2000 miles before my manufactures warranty expired. I have a Ford shop here, but they are rated so low and I hear nothing but bad stuff about them, so I called the next closest 95 miles away in spearfish, sd. I explained to the guy what code the engine threw, but my light is now off. He said not to come in, until my engine light came back on. Meanwhile my engine still hisses and the exhaust odor is so strong inside and outside of the vehicle. I have 36,879 miles on my 2016 and either have an exhaust leak from the headers or the manifold. …”

NHTSA complaint #11154082, filed 2018-11, 32,000 miles

“Ecoboost 3.5l vehicle experienced total loss of power and white smoke from tailpipes while driving 65mph on expressway but still ran. Drove straight to an independent service center where they diagnosed low boost pressure DTC and failure of both turbochargers. Towed vehicle to Ford service center where they dug deeper and are now telling me there was a coolant system leak which washed out the engine oil and caused the engine to overheat and the turbos to fail(lock up). …”

NHTSA complaint #11182617, filed 2019-02, 103,000 miles

“I am getting a Transmission Not In Park error that will also sometimes flash Door Ajar while driving. Door appears to be closed - not sure if it's latched, transmission is obviously NOT in park because the car is moving. I'm concerned that this shouldn't be driven and is a safety issue.”

NHTSA complaint #11693894, filed 2025-10

“Ford hid the fact that some of its vehicles may suffer a sudden internal water pump failure that poses significant safety risks to drivers including sudden catastrophic engine failure. From 2007 through at least 2020, Ford has incorporated the Cyclone Engine—containing a faulty internal water pump—into thousands of vehicles. Internal Water Pumps should last for the useful life of the engines without the need for any service, maintenance, or repair. …”

NHTSA complaint #11499971, filed 2023-01

Related service bulletins

Engine: other model years

YearComplaintsShare of year
201962%
201811%
201712%
201688%
2015119%
2014229%
2013336%
20121117%
20112517%
20103022%
20093620%

Other parts of the 2016 Ford Flex

Back-over prevention (rear camera)
29 complaints
Electrical system
23 complaints
Other or unknown
14 complaints
Suspension
10 complaints
Body and structure
9 complaints
Steering
8 complaints
Transmission and drivetrain
8 complaints
Vehicle speed control
4 complaints
Electronic stability control
3 complaints
Fuel system
3 complaints
Latches, locks and linkages
3 complaints
Seat belts
3 complaints

← All problems reported for the 2016 Ford Flex

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology