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Electrical systemPart report

1996 Ford Windstar Electrical system Problems

Complaints
83about this part
Share
6%of 1,386 total for the year
Median mileage
91,623miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 83 complaints about the electrical system of the 1996 Ford Windstar, 6% of the 1,386 complaints for this model year. Where a mileage was given, the median is 91,623 miles. 1 of these say a crash was involved and 19 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“This is a second call for help Ford corporate will not email me back. Will not verify if PCM has been updated. The van only has under 59,000 miles on it . It should not break this bad this soon makes me tell anyone on social media and our local news media and clark howards team. I do not want to call Ford unless it is agreed the phone will be recorded for court purposes. I even asked is the would let me use the updater. I sure do not want don rich Ford in villa rica ever again. They stripped the screw. That set min clearance on throttle plate. …”

NHTSA complaint #10522986, filed 2013-07, 58,958 miles

“I smelled some type of plastic burning while waiting at a stop light. After turning into the store I discovered the smell stayed with my car. After parking, I noticed smoke pouring from under the hood. I lifted the hood and discovered a connector was overheating and melting. I pulled the connector with a wet paper towel and the smoke cleared. I later learned it was the speed control switch located on the bottom of the master cylinder shorted and caused an overheating problem causing the connector to start smoking and melting. …”

NHTSA complaint #10136744, filed 2005-09, 168,400 miles

“We own a 1996 Ford Windstar. In december of 2005 the van was parked in our driveway with the engine off. While my wife and I worked in the front yard, the van spontaneously started. I got in, put it in gear and it died. It ran fine for a time after that. We spoke to our independent mechanic who had never heard of such a thing. We basically forgot about it until may 30, 2006. This time it happened in the garage with all of the doors shut. My daughter came in the house asking why the van was running. We did the same thing to again make it stop. …”

NHTSA complaint #10159193, filed 2006-06, 109,000 miles

“I have been having problems with my check engine light coming on and staying on since sept. 2000 when vehicle had under 100,000 miles on it. Took it to dealer while under warranty. Now have a private certified auto tech who does my repairs and code read outs. I have had a tune up at 95,000 miles, and had to have another one at 121,000 miles. Had problems with engine stalling while driving down the interstate and up a hlll. In summer of 2001, I had the iac valve changed which corrected the stalling problem. Have replaced o-2 sensors at least twice. …”

NHTSA complaint #10032779, filed 2003-08, 105,000 miles

“Since we drove this car off the lot, it has been plagued with electrical problems. As soon as our warranty ran out, the transmission failed at 44,400. Two adults and 4 children were on our way to a 4th of july celebration when the transmission stalled at an intersection. Lucky for us all traffic was stopped and no major accident occurred. We took it to our dealer and asked for assistance since there was a TSB out on the transmission in Ford Windstar's. We were denied assistance. Our problem was the aluminum piston that were reported in the TSB. …”

NHTSA complaint #10009855, filed 2002-05, 44,400 miles

Electrical system: other model years

YearComplaintsShare of year
2004313%
200328019%
200226119%
200122313%
200022213%
199920914%
19981118%
199774%
1996836%
19951685%
1990117%
1985120%

Other parts of the 1996 Ford Windstar

Engine cooling
470 complaints
Transmission and drivetrain
322 complaints
Brakes
229 complaints
Suspension
111 complaints
Other or unknown
86 complaints
Vehicle speed control
82 complaints
Fuel system
52 complaints
Steering
50 complaints
Wheels
42 complaints
Visibility (wipers, defrost, mirrors)
38 complaints
Body and structure
37 complaints
Air bags
25 complaints

← All problems reported for the 1996 Ford Windstar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology