Skip to content
Fuel systemPart report

2002 GMC Envoy XL Fuel system Problems

Complaints
15about this part
Share
21%of 70 total for the year
Median mileage
85,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 15 complaints about the fuel system of the 2002 GMC Envoy XL, 21% of the 70 complaints for this model year. Where a mileage was given, the median is 85,000 miles.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I noticed a puddle of liquid under vehicle . So I checked it out and found to be gas looked under vehicle and seen that the gas tank had stains all over it leading from the filler neck where it attaches to the fuel tank.”

NHTSA complaint #10476933, filed 2012-09, 181,684 miles

“While filling my 2002 Gmc envoy, I observed gas pouring out of the top of the tank down over the rear axle and near the tailpipe. I noticed this because the gas pump did not shut off at the appropriate level. I called Gmc and reported it. They were at first reluctant to give me the agency I could report this too but after speaking to a supervisor they finally told me I could report the possible defect to the NHTSA.”

NHTSA complaint #10164986, filed 2006-08, 87,400 miles

“In late 2007, my wife began smelling a strong odor of gasoline coming from in and around our 2002 Gmc Envoy Xl. The odor is present whether the tank is full or near empty.”

NHTSA complaint #10216176, filed 2008-01, 101,000 miles

“Noticed the smell of gas. Took to dealer where purchased. Fuel pump was fine, but the tube had corroded. Extended warranty purchased will not cover this because the pump did not fail. Failure was due to corrosion. The vehicle is only 5 years old! Cost estimate is over $600.00 to fix. Have to replace pump also. When repaired, I will ask for the old part. This vehicle has been in shop for repairs more than any one I have ever owned. (front wheel bearings went at about the same time, but were covered under the warranty).”

NHTSA complaint #10204032, filed 2007-09, 93,000 miles

“I own a 2003 Gmc envoy xlt service engine light is on returned the vehicle to the dealer and was told this is a cracked fuel tank. Dealer showed me where the fuel was leaking it was leaking on a weld that attaches the filler hose to the fuel tank. This certainly isn't a wearable part and it doesn't receive much corrosion due to being a florida car. There are many forums on the internet and many vehicle owners that have the same problem. I would think that a fuel leak may lead to extremely hazardous situation for all motor vehicle owners. …”

NHTSA complaint #10252556, filed 2008-12, 85,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
20067165%
20042815%
20036328%
20021521%

Other parts of the 2002 GMC Envoy XL

Electrical system
13 complaintsTransmission and drivetrain
13 complaintsExterior lighting
11 complaintsBrakes
6 complaintsVisibility (wipers, defrost, mirrors)
6 complaintsLatches, locks and linkages
5 complaintsBody and structure
5 complaintsAir bags
4 complaintsEngine cooling
4 complaintsSeat belts
4 complaintsSuspension
4 complaintsVehicle speed control
3 complaints

← All problems reported for the 2002 GMC Envoy XL

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology