2003 GMC Envoy XL Fuel system Problems
- Complaints
- 63about this part
- Share
- 28%of 228 total for the year
- Median mileage
- 68,500miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 63 complaints about the fuel system of the 2003 GMC Envoy XL, 28% of the 228 complaints for this model year. Where a mileage was given, the median is 68,500 miles. 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I have a 2003 Gmc envoy. From the beginning I've had problems with the electrical working properly (rearview mirrors, seat controls, etc). Also, my fuel indicator and speedometer both went out at the same time. I believe Gmc should take responsibility for the default and request a recall. I have read numerous complaints dealing with the very same issues on models from 2003 thru 2011.”
NHTSA complaint #10451801, filed 2012-03, 150 miles“My car will shut off when I am either turning or slowing down without any warning, I put the car in neutral, turn the key off then on again and it starts like nothing happened. The engine doesn't show any warning lights it just shuts off. This has happened now about 6 times. I don't have the money to take it to the dealer, but if I am given an idea of what to look for I can take it to my mechanic who is very qualified and did replace a sensor that went bad. Please help”
NHTSA complaint #10812023, filed 2015-12, 12,232 miles“I have a 2003 Gmc envoy. Lately I have smelt gas when outside and even inside the vehicle. After doing some research online, it appears that this is a common problem with these vehicles. This should be recalled with GM, this is a huge safety issue. Since what makes gasoline explode is the vapors I would image that GM might have a death on their hands before long.”
NHTSA complaint #10232674, filed 2008-06, 67,000 miles“I have a 2003 Gmc envoy that started smelling like gas. I took it to the dealer and they stated the filler tube and fuel assembly was under warranty. However the costly fuel tank was not. How can you have an item directly related to corrosion that caused the tank problem in the first place not be reimbursable. I am very disappointed in GM to allow customers to ride around with such a dangerous vehicle. Safety in not important to them.”
NHTSA complaint #10378778, filed 2011-01, 73,200 miles“Check engine light has been on, told to get new gas cap, months later same problem, although this time mechanic found a crack in the neck of the hose that goes into gas tank. As I see in this section, appears to be a common problem. $800 later, I hope Gmc will acknowledge the flaw and issue a recall? Will this happen with my new tank too?”
NHTSA complaint #10172059, filed 2006-10, 47,913 milesRelated service bulletins
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10171878Jan 2, 2020This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended…
- 10079728Jan 15, 201614423c - special coverage (revised service procedure). A fuel tank inlet check valve (icv) could fracture. The icv is located above the full fuel level. A fractured icv could…
- 10079705Jan 12, 201614423b - special coverage (revised part information and service procedure). A fuel tank inlet check valve (icv) could fracture. The icv is located above the full fuel level. A…
- 10248792Jan 1, 2016Special Coverage Adjustment ? Fuel Tank Inlet Check Valve Fracture
- 10089488Dec 14, 201514423a - special coverage (revised part information). Some 2004 model year buick rainier, 2003-2004 model year chevrolet ssr, 2002-2004 model year chevrolet trailblazer…
- 10089419Dec 14, 201514423a - special coverage (revised part information). Some 2004 model year buick rainier, 2003-2004 model year chevrolet ssr, 2002-2004 model year chevrolet trailblazer…
- 10248790Dec 1, 2015Special Coverage Adjustment Fuel Tank Inlet Check Valve Fracture
- 10089561Nov 2, 201514423 - special coverage. Some vehicles contain a fuel tank inlet check valve (icv) that could fracture. The icv is located above the full fuel level. A fractured icv could allow…
- 10026522Oct 1, 2008Buick chevrolet gmc oldsmobile service campaign: see document search button for owner letter. Special coverage adjustment - fuel tank modular reservoir assembly corrosion. Csc…
Fuel system: other model years
Other parts of the 2003 GMC Envoy XL
53 complaintsVisibility (wipers, defrost, mirrors)
29 complaintsBody and structure
22 complaintsTransmission and drivetrain
18 complaintsExterior lighting
16 complaintsLatches, locks and linkages
15 complaintsEngine cooling
12 complaintsAir bags
11 complaintsVehicle speed control
8 complaintsSuspension
7 complaintsEngine
6 complaintsSteering
6 complaints
← All problems reported for the 2003 GMC Envoy XL
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology