1991 Mazda Navajo Problems
- Complaints
- 39filed with NHTSA
- Median mileage
- 66,000miles, 1 complaints with mileage
- Recalls
- 5campaigns on record
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 16 mpgcombined, 4.0L 6-cyl 4WD/AWD · 14 city / 19 hwy
Sources: NHTSA records for the 1991 Mazda Navajo (complaints, recalls, investigations), EPA fuel economy. Report an error
NHTSA recorded 39 consumer complaints for the 1991 Mazda Navajo. The part named most often is tires, with 8 complaints (21% of the total), followed by transmission and drivetrain (7) and brakes (6). 1 of the complaints include a mileage, and 0% of those were filed for vehicles with under 50,000 miles; the median is 66,000 miles. Of all complaints, 4 involved a crash, 4 an injury, according to the filers. NHTSA lists 5 recall campaigns and 5 technical service bulletins for this model year. Transmission and drivetrain complaints overlap with 1 recall campaign filed under the same part.
Not compared (before 2008). Model years 2008–2023 of the same vehicle that have at least 25 complaints are compared, and a model needs at least 3 of them.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Tires8 21%
- Brakes6 15%
- Electrical system6 15%
- Fuel system4 10%
- Engine cooling3 7.7%
- Steering3 7.7%
- Body and structure3 7.7%
Also reported: Equipment (2), Suspension (2), Other or unknown (1), Seat belts (1), Wheels (1).
Example complaints
Tires: “I haven't had any problems yet, but I want to know if I am putting my family in danger by having a tire that has been recalled. I only have one tire that fits this description. It is located on the rear passenger side.( DOT number: vdhl1mo174 tire size: p235/75r15 )”
NHTSA complaint #729050, filed 2000-08Transmission and drivetrain: “Vehicle won't go into reverse due to transmission failure. Also, bracket separated from the rear end, and vehicle squeaks when consumer goes over a speed bump. In addition, and a part to the brakes melted and the ABS brake system stays on. Dealer can't determine the problem, and the brakes have been replaced. Consumer is also having problems with the battery and engine gasket.”
NHTSA complaint #835740, filed 1999-03Brakes: “The proportioning valve failed closed and did not allow for the brake fluid to go to the rear brakes, as a result the rear brakes failed resulting in the front tires locking up and skidded causing collision.”
NHTSA complaint #558325, filed 2000-12Electrical system: “Vehicle stalled and then was restarted; vehicle was taken to the repair shop where it ran for several minutes before it started to smoke heavily from the rear; what was found was a faulty fuel pump which melted the electrical components on the interior of the tank; the vehicles electrical system failed to operate properly, as the fuse remained intact.”
NHTSA complaint #780647, filed 1998-10Mileage when problems were reported
0% of the 1 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 66,000 and 66,000 miles.
Complaints by year filed
Trend: stable. Complaints filed in the last 3 full calendar years are within 25% of the 3 years before.
Fuel economy and running cost
EPA ratings for each 1991 Mazda Navajo version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Navajo 4WD/AWD | 4.0L 6-cyl | 4-speed automatic | 14 | 19 | 16 | $4,200 |
| Navajo 4WD/AWD | 4.0L 6-cyl | 5-speed manual | 15 | 19 | 16 | $4,200 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- 97V235002Feb 25, 1998Structure › Body › Roof and pillarsCovers: Mazda Navajo 1991–1993
Vehicle description: multi-purpose passenger vehicles equipped with factory installed sunroof. The sunroof glass panel assembly can separate while the vehicle is moving due to incorrect hinge engagement. This was caused by improper sunroof installation of…
- 96V024002Feb 28, 1996Service brakes, hydraulic › Power assist › HydraulicCovers: Mazda Navajo 1991–1994, B-Series Truck 1994
The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
- 91V189001Nov 4, 1991Power train › Automatic transmissionCovers: Mazda Navajo 1991
When the automatic transmission shift lever is placed in the park position, the park pawl does not always abut or engage the park gear.
- 91V028000Feb 13, 1991Structure › Body › BumpersCovers: Mazda Navajo 1991
Rear bumper may be susceptible to fatigue cracking under extended trailer tow service when using a bumper mounted trailer hitch.
- 91V020000Jan 5, 1991Fuel system, gasoline › Storage › Tank assemblyCovers: Mazda Navajo 1991
Front heat shield extension may contact the upper front corner of plastic fuel tank damaging or puncturing the fuel tank.
Recall details for the 1991 Mazda Navajo → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 5 on record; the latest 5 are shown.
- 10153339Jan 14, 2019Electrical system. In accordance with Federal regulations, follow the procedure listed below when replacing a speedometer. NOTE: Tampering with a motor vehicle odometer is strictly prohibited by Federal, and State…
- 10148072Oct 10, 2018Equipment, Vehicle speed control. In accordance with Federal regulations, follow the procedure listed below when replacing a speedometer. NOTE: Tampering with a motor vehicle odometer is strictly prohibited by Federal, and State…
- 10118467Aug 7, 2017Equipment, Electrical system. In accordance with Federal regulations, follow the procedure listed below when replacing a speedometer. NOTE: Tampering with a motor vehicle odometer is strictly prohibited by Federal, and State…
- 10213425Feb 17, 2016Electrical system. Speedometer replacement procedure
- 10098367Aug 15, 2014Equipment. In accordance with federal regulations, follow the procedure listed below when replacing a speedometer.note:mazda vehicles are manufactured with tamper-proof speedometers.when a speedometer is…
Other model years of the Mazda Navajo
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 1994 | 49 | 65,000 | 3 | — | 18 | Not compared (before 2008) | Stable |
| 1993 | 22 | — | 5 | — | 18 | — | Stable |
| 1992 | 12 | — | 3 | — | 17 | — | Not enough data |
| 1991 | 39 | 66,000 | 5 | — | 16 | Not compared (before 2008) | Stable |
Frequently asked questions
How many NHTSA complaints does the 1991 Mazda Navajo have?
NHTSA recorded 39 consumer complaints for the 1991 Mazda Navajo as of Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 1991 Mazda Navajo is reported most often?
Tires is named most often, in 8 complaints (21% of the total), followed by transmission and drivetrain with 7.
Has the 1991 Mazda Navajo been recalled?
NHTSA lists 5 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 1991 Mazda Navajo get?
The EPA rates the 1991 Mazda Navajo (Navajo, 4.0L 6-cyl) at 16 mpg combined, 14 city and 19 highway, with an estimated annual fuel cost of $4,200 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 1991 Mazda Navajo reported?
Among the 1 complaints that include a mileage, the median is 66,000 miles and the middle half falls between 66,000 and 66,000 miles; 0% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.