2004 Pontiac Sunfire Problems
- Complaints
- 32filed with NHTSA
- Median mileage
- 45,000miles, 27 complaints with mileage
- Recalls
- 1campaigns on record
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 27 mpgcombined, 2.2L 4-cyl FWD · 23 city / 33 hwy
Sources: NHTSA records for the 2004 Pontiac Sunfire (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error
NHTSA recorded 32 consumer complaints for the 2004 Pontiac Sunfire. The part named most often is electrical system, with 16 complaints (50% of the total), followed by engine cooling (4) and brakes (3). 27 of the complaints include a mileage, and 52% of those were filed for vehicles with under 50,000 miles; the median is 45,000 miles. Of all complaints, 3 involved a crash, 1 a fire, 1 an injury, according to the filers. NHTSA lists 1 recall campaign and 393 technical service bulletins for this model year. Electrical system complaints overlap with 75 technical service bulletins filed under the same part. Engine cooling complaints overlap with 55 technical service bulletins filed under the same part.
Not compared (before 2008). Model years 2008–2023 of the same vehicle that have at least 25 complaints are compared, and a model needs at least 3 of them.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Electrical system16 50%
- Engine cooling4 13%
- Brakes3 9.4%
- Engine3 9.4%
- Exterior lighting3 9.4%
- Body and structure3 9.4%
- Other or unknown2 6.3%
- Air bags1 3.1%
- Equipment1 3.1%
Also reported: Steering (1), Vehicle speed control (1), Wheels (1).
Example complaints
Electrical system: “The RPM needle went totally on the right side into the needle of the speedometer. Can't tell how fast I am going. Expensive to replace. Paint starting to chip in different places. This is the second vehicle that I had that the paint peeled and general motors states that it is too old of a vehicle to pay to have painted. That is totally sad.”
NHTSA complaint #10464834, filed 2012-07, 71,000 milesEngine cooling: “The contact stated while driving various speeds or while stopped at an idle, the engine stalled without warning. Afterwards, the engine was easily restarted. The vehicle was inspected by a dealer who determined the battery, air flow sensor, altitude sensor, and the fuel filter fitting needed to be replaced. Although the replacements were made, the problem persisted. The manufacturer was notified.”
NHTSA complaint #10168661, filed 2006-09, 34,000 milesBrakes: “The ABS,trac and service light came on after I hit a deer because the traction control and ABS would not let me stop from hitting it. I now have the problem with ABS traction control and service light but it now makes it hard to stop till all those come on. I was told it was a sensor in the hub of rear end.”
NHTSA complaint #10221376, filed 2008-03, 45,000 milesEngine: “Bought car used in 2013. Everything seemed to be okay until 9/12/14 when the theft system service light came on and I noticed the speedometer, rpms, and gas indicators were not reading - car began stalling like it was going to shut down. I was traveling about 50 to 55 MPH on a busy street. After car is shut off for a time it starts up okay and runs until the same thing reoccurs after going about 20 miles or so - if car shuts down while moving it could cause a serious injury or death. I have read numerous complaints about this same thing on various websites. …”
NHTSA complaint #10637233, filed 2014-09, 112,000 milesMileage when problems were reported
52% of the 27 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 13,000 and 85,000 miles.
Complaints by year filed
Trend: falling. Complaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
Crash test ratings
NHTSA's 5-Star Safety Ratings for the 2004 Pontiac Sunfire. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.
| Version | Overall | Frontal | Side | Side pole | Rollover |
|---|---|---|---|---|---|
| Sunfire · coupe | not rated | 4 / 4 | — | — | — |
Ratings before the 2011 model year come from an older, less demanding test and are not comparable with ratings for 2011 and later.
Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.
Fuel economy and running cost
EPA ratings for each 2004 Pontiac Sunfire version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Sunfire FWD | 2.2L 4-cyl | 5-speed manual | 23 | 33 | 27 | $2,500 |
| Sunfire FWD | 2.2L 4-cyl | 4-speed automatic | 21 | 31 | 25 | $2,700 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- 04V300000Jun 23, 2004Seat belts › Rear/otherCovers: Pontiac Sunfire 2004, Chevrolet Cavalier 2004
Certain passenger vehicles fail to conform to federal motor vehicle safety standard no. 210, 'seat belt assembly anchorages.' the passenger-side rear safety belt may have been installed with an incorrect nut and bolt.
Recall details for the 2004 Pontiac Sunfire → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 393 on record; the latest 10 are shown.
- 11020816Jul 18, 2025Other or unknown. This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
- 11017252Mar 28, 2025Electrical system, Other or unknown. This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
- 11014455Feb 20, 2025Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get…
- 11009156Oct 25, 2024Electrical system. This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester…
- 11007744Sep 12, 2024Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical…
- 11007743Sep 12, 2024Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical…
- 11007208Sep 6, 2024Other or unknown. This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires…
- 11006621Aug 26, 2024Electrical system. Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need…
- 11004557Jun 17, 2024Other or unknown. This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
- 11002312Jun 6, 2024Electrical system. This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492…
Other model years of the Pontiac Sunfire
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2005 | 68 | 61,000 | 0 | — | 26 | Not compared (before 2008) | Falling |
| 2004 | 32 | 45,000 | 1 | — | 27 | Not compared (before 2008) | Falling |
| 2003 | 72 | 34,459 | 1 | — | 25 | Not compared (before 2008) | Stable |
| 2002 | 82 | 35,690 | 0 | — | 24 | Not compared (before 2008) | Stable |
| 2001 | 66 | 63,000 | 1 | — | 23 | Not compared (before 2008) | Stable |
| 2000 | 96 | 63,500 | 1 | — | 23 | Not compared (before 2008) | Falling |
| 1999 | 93 | 87,500 | 2 | — | 23 | Not compared (before 2008) | Stable |
| 1998 | 120 | 71,620 | 3 | — | 23 | Not compared (before 2008) | Stable |
| 1997 | 190 | 95,000 | 6 | — | 24 | Not compared (before 2008) | Stable |
| 1996 | 201 | 136,050 | 7 | — | 24 | Not compared (before 2008) | Stable |
| 1995 | 119 | 92,022 | 5 | — | 23 | Not compared (before 2008) | Stable |
All Pontiac Sunfire model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2004 Pontiac Sunfire have?
NHTSA recorded 32 consumer complaints for the 2004 Pontiac Sunfire as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2004 Pontiac Sunfire is reported most often?
Electrical system is named most often, in 16 complaints (50% of the total), followed by engine cooling with 4.
Has the 2004 Pontiac Sunfire been recalled?
NHTSA lists 1 recall campaign for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2004 Pontiac Sunfire get?
The EPA rates the 2004 Pontiac Sunfire (Sunfire, 2.2L 4-cyl) at 27 mpg combined, 23 city and 33 highway, with an estimated annual fuel cost of $2,500 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2004 Pontiac Sunfire reported?
Among the 27 complaints that include a mileage, the median is 45,000 miles and the middle half falls between 13,000 and 85,000 miles; 52% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.