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Electrical systemPart report

2005 Volvo S40 Electrical system Problems

Complaints
19about this part
Share
28%of 69 total for the year
Median mileage
83,500miles
Trend
RisingComplaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.

NHTSA recorded 19 complaints about the electrical system of the 2005 Volvo S40, 28% of the 69 complaints for this model year. Where a mileage was given, the median is 83,500 miles. 1 recall campaign on record is filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I have been waiting for over 1 month for a new alternator for my 2005 S40 Volvo. I cannot get an answer from anyone in Volvo why it is taking so long. Of course, I can not drive the car I have been told by Volvo that 139 other Volvo owners are in the same condition. Please help.”

NHTSA complaint #10315212, filed 2010-03, 65,000 miles

“While driving on the highway my car began to show signs of an electrical problem. Different warnings were coming up on the control panel, alerting me to brake fluid low, as well as my current mileage disappearing. When I pulled off the highway, shut the car off, and removed the key the windshield wipers continued to run. The display messages including brake failure, stop car safely and immobilizer see manual. The brakes are fine, because they worked when stopping the car and work while this message is displayed. …”

NHTSA complaint #10460439, filed 2012-06, 110,000 miles

“The s-40 was on the highway and the message came on stating engine failure. I pulled over in the breakdown lane and shut the car off. I restarted the car and was able to drive home. I made an appointment with the dealer to look into the problem which occurred at that time, today I experienced the same and now the cd does not work properly. I made an appointment to bring the s 40 t5 in for service to check the problem again.”

NHTSA complaint #10162241, filed 2006-07, 2,877 miles

“(S40 2.4i) initial car message: brake failure, pull over safely. I continued to drive home since I was a few blocks away. Message changed to anti skid service required then back to brake failure again. Difficulty accelerating after stopping, felt like the parking brake was on but drove ok once accelerated. Attempted to turn off car but message changed to immobilizer, check manual and could not turn key to off position. From what I read in the manual, it appeared that the card didn't recognize it was in park. Turned parking brake on and off a few times and was able to turn off car. …”

NHTSA complaint #10598364, filed 2014-06, 62,700 miles

“I own a 2005 Volvo S40 t5 which I have enjoyed thus far. However every once in a while when you insert the key, which is an electronic key the message display will display key error try again. When this happens the car will not start at all, nothing inside the car including the radio will work either. After 20 to 30 times trying to start the car the key will eventually start the car. There are 2 keys to my car and this happens with both keys, so I know it isn't the key. I have researched this online and found it to be a common problem. …”

NHTSA complaint #10418279, filed 2011-08, 115,000 miles

Related recalls

Related service bulletins

Electrical system: other model years

YearComplaintsShare of year
2011480%
2010111%
2009110%
2008425%
2007520%
20062441%
20051928%
20041123%
2003317%
2002519%
20011012%
20001311%

Other parts of the 2005 Volvo S40

Fuel system
20 complaints
Engine cooling
11 complaints
Air bags
5 complaints
Brakes
5 complaints
Engine
5 complaints
Visibility (wipers, defrost, mirrors)
5 complaints
Other or unknown
3 complaints
Seat belts
3 complaints
Equipment
2 complaints
Body and structure
2 complaints
Transmission and drivetrain
2 complaints
Exterior lighting
1 complaints

← All problems reported for the 2005 Volvo S40

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology