2005 Volvo S40 Electrical system Problems
- Complaints
- 19about this part
- Share
- 28%of 69 total for the year
- Median mileage
- 83,500miles
- Trend
- RisingComplaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.
NHTSA recorded 19 complaints about the electrical system of the 2005 Volvo S40, 28% of the 69 complaints for this model year. Where a mileage was given, the median is 83,500 miles. 1 recall campaign on record is filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I have been waiting for over 1 month for a new alternator for my 2005 S40 Volvo. I cannot get an answer from anyone in Volvo why it is taking so long. Of course, I can not drive the car I have been told by Volvo that 139 other Volvo owners are in the same condition. Please help.”
NHTSA complaint #10315212, filed 2010-03, 65,000 miles“While driving on the highway my car began to show signs of an electrical problem. Different warnings were coming up on the control panel, alerting me to brake fluid low, as well as my current mileage disappearing. When I pulled off the highway, shut the car off, and removed the key the windshield wipers continued to run. The display messages including brake failure, stop car safely and immobilizer see manual. The brakes are fine, because they worked when stopping the car and work while this message is displayed. …”
NHTSA complaint #10460439, filed 2012-06, 110,000 miles“The s-40 was on the highway and the message came on stating engine failure. I pulled over in the breakdown lane and shut the car off. I restarted the car and was able to drive home. I made an appointment with the dealer to look into the problem which occurred at that time, today I experienced the same and now the cd does not work properly. I made an appointment to bring the s 40 t5 in for service to check the problem again.”
NHTSA complaint #10162241, filed 2006-07, 2,877 miles“(S40 2.4i) initial car message: brake failure, pull over safely. I continued to drive home since I was a few blocks away. Message changed to anti skid service required then back to brake failure again. Difficulty accelerating after stopping, felt like the parking brake was on but drove ok once accelerated. Attempted to turn off car but message changed to immobilizer, check manual and could not turn key to off position. From what I read in the manual, it appeared that the card didn't recognize it was in park. Turned parking brake on and off a few times and was able to turn off car. …”
NHTSA complaint #10598364, filed 2014-06, 62,700 miles“I own a 2005 Volvo S40 t5 which I have enjoyed thus far. However every once in a while when you insert the key, which is an electronic key the message display will display key error try again. When this happens the car will not start at all, nothing inside the car including the radio will work either. After 20 to 30 times trying to start the car the key will eventually start the car. There are 2 keys to my car and this happens with both keys, so I know it isn't the key. I have researched this online and found it to be a common problem. …”
NHTSA complaint #10418279, filed 2011-08, 115,000 milesRelated recalls
- 10V566000Nov 8, 2010Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.Covers: Volvo S40 2004–2010, S80 2000–2010, V70 2001–2010 +6 more
Related service bulletins
- 11007925Aug 14, 2024Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
- 10249191Jan 12, 2024This is a Technical Journal: 12V Battery Testing Method
- 10212892Feb 3, 2022Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
- 10179681Aug 5, 2020This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
- 10178516Jul 14, 2020This is a Service Manager Bulletin: Volvo Lithium-ion Hybrid Battery Packs shipping and handling to Volvo Reman
- 10178520Jul 3, 2020This is a Service Manager Bulletin: Volvo Lithium-ion Hybrid Battery Packs shipping and handling to Volvo Reman
- 10213882Jun 23, 2020Battery Charger/maintainer requirement
- 10173760Mar 31, 2020This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
- 10169394Nov 19, 2019This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to…
- 10169393Nov 14, 2019This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to…
Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2011 | 4 | 80% |
| 2010 | 1 | 11% |
| 2009 | 1 | 10% |
| 2008 | 4 | 25% |
| 2007 | 5 | 20% |
| 2006 | 24 | 41% |
| 2005 | 19 | 28% |
| 2004 | 11 | 23% |
| 2003 | 3 | 17% |
| 2002 | 5 | 19% |
| 2001 | 10 | 12% |
| 2000 | 13 | 11% |
Other parts of the 2005 Volvo S40
20 complaintsEngine cooling
11 complaintsAir bags
5 complaintsBrakes
5 complaintsEngine
5 complaintsVisibility (wipers, defrost, mirrors)
5 complaintsOther or unknown
3 complaintsSeat belts
3 complaintsEquipment
2 complaintsBody and structure
2 complaintsTransmission and drivetrain
2 complaintsExterior lighting
1 complaints
← All problems reported for the 2005 Volvo S40
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology