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Exterior lightingPart report

2005 Volvo S40 Exterior lighting Problems

Complaints
1about this part
Share
1%of 69 total for the year
Median mileage
37,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 1 complaints about the exterior lighting of the 2005 Volvo S40, 1% of the 69 complaints for this model year. Where a mileage was given, the median is 37,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Often, the headlamps bulbs fail, after a few years changing bulbs, I found out that due to contact between detachment of the wiring harness cover is the cause of the failure bulbs in right and left headlamps. The wiring harness installed by the manufacturer do not resist voltage and heat.”

NHTSA complaint #10621166, filed 2014-08, 37,000 miles

Related service bulletins

Exterior lighting: other model years

YearComplaintsShare of year
2009110%
200612%
200511%
200424%
2002311%
200145%
20001311%

Other parts of the 2005 Volvo S40

Fuel system
20 complaints
Electrical system
19 complaints
Engine cooling
11 complaints
Air bags
5 complaints
Brakes
5 complaints
Engine
5 complaints
Visibility (wipers, defrost, mirrors)
5 complaints
Other or unknown
3 complaints
Seat belts
3 complaints
Equipment
2 complaints
Body and structure
2 complaints
Transmission and drivetrain
2 complaints

← All problems reported for the 2005 Volvo S40

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology