2002 Volvo S80 Problems
- Complaints
- 42filed with NHTSA
- Median mileage
- 104,445miles, 33 complaints with mileage
- Recalls
- 4campaigns on record
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 19 mpgcombined, 2.9L 6-cyl FWD · 17 city / 23 hwy
Sources: NHTSA records for the 2002 Volvo S80 (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error
NHTSA recorded 42 consumer complaints for the 2002 Volvo S80. The part named most often is fuel system, with 12 complaints (29% of the total), followed by transmission and drivetrain (11) and brakes (4). 33 of the complaints include a mileage, and 21% of those were filed for vehicles with under 50,000 miles; the median is 104,445 miles. Of all complaints, 1 involved a crash, 2 a fire, according to the filers. NHTSA lists 4 recall campaigns and 167 technical service bulletins for this model year. Fuel system complaints overlap with 1 recall campaign covering the fuel pump and 3 technical service bulletins filed under the same part. Transmission and drivetrain complaints overlap with 2 technical service bulletins filed under the same part.
Not compared (before 2008). Model years 2008–2023 of the same vehicle that have at least 25 complaints are compared, and a model needs at least 3 of them.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Fuel system12 29%
- Brakes4 9.5%
- Electrical system4 9.5%
- Suspension4 9.5%
- Vehicle speed control4 9.5%
- Air bags3 7.1%
- Engine3 7.1%
- Engine cooling3 7.1%
- Other or unknown3 7.1%
Also reported: Exterior lighting (2), Electronic stability control (1), Seat belts (1), Seats (1), Body and structure (1).
Example complaints
Fuel system: “Over the last 1.5 ' 2 years the vehicle 2002 Volvo S80 has displayed a fuel odor in the interior of the vehicle and close proximity of the exterior in the summer months. June of 2008 received warranty notice from Volvo that there has been a voluntarily extended warranty to cover the fuel pump for vehicles that displayed a fuel odor. January 8, 2009 I took the vehicle to the local Volvo dealership for routine maintenance and displayed the letter sent by Volvo in regards to the failure of the fuel pump. …”
NHTSA complaint #10254386, filed 2009-01, 141,000 milesTransmission and drivetrain: “When the vehicle warms up from start it will not move forward or reverse it started at like 30 miles and I parked the car till I could get it fixed now when the car just warms up (not gets hot) it will not engage trans I have on more senser to check but the car will move when you first start it both forward and back but when it warms up it stops”
NHTSA complaint #11145069, filed 2018-11, 180,000 milesBrakes: “Volvo S80 2002 -pa .while reversing rear wheel locked and car could not be driven.parking brake not engaged. Car towed to Volvo dealer. On assessment dealer indicated that parking shoes froze up and delaminated causing collateral damage. Another possibility was that parking cable froze up and parking shoes delaminated. Car had approx 85000 miles. Either way this is a defect if occurred on the highway would have had disastrous consequence. Irrespective of age of car cable cannot freeze. Car has always been serviced by dealer. All maintenance done by dealer as recommended by manufacturer. …”
NHTSA complaint #10336366, filed 2010-06, 85,000 milesElectrical system: “The cars automatic transmission will shift to the reverse position without giving any warning under the normal driving condition in its drive position. When it shifts to reverse by itself on the freeway I notice the nose of the car will drop lower and if my foot press on the gas paddle the car will act as braking and engine is making noise. I notice on the dashboard and shifter the gear sign indication is toggle in between 'd' and 'r', when I press on the gas paddle the sign will change to 'r' and as I release my foot off the gas paddle the sign will change back to 'd'. …”
NHTSA complaint #10282345, filed 2009-08, 150,000 milesMileage when problems were reported
21% of the 33 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 63,000 and 141,000 miles.
Complaints by year filed
Trend: falling. Complaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
Crash test ratings
NHTSA's 5-Star Safety Ratings for the 2002 Volvo S80. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.
| Version | Overall | Frontal | Side | Side pole | Rollover |
|---|---|---|---|---|---|
| S80 · sedan | not rated | 5 / 5 | — | — | — |
Ratings before the 2011 model year come from an older, less demanding test and are not comparable with ratings for 2011 and later.
Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.
Fuel economy and running cost
EPA ratings for each 2002 Volvo S80 version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| S80/S80 Executive FWD | 2.9L 6-cyl | 4-speed automatic | 17 | 23 | 19 | $4,350 |
| S80/S80 Executive FWD | 2.9L 6-cyl | 4-speed automatic | 16 | 23 | 19 | $4,350 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- 21V766000Sep 30, 2021Air bags › Frontal › Driver side › Inflator moduleCovers: Volvo S80 2001–2006, S60 2001–2009
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high…
- 20V681000Nov 4, 2020Air bags › Frontal › Driver side › Inflator moduleCovers: Volvo S80 2001–2003, S60 2001–2003
Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico…
- 10V566000Nov 8, 2010Equipment › Electrical › Navigational system(global positioning system)Covers: Volvo S80 2000–2010, V70 2001–2010, XC70 2001–2010 +6 more
Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
- 09V483000Dec 18, 2009Fuel system, gasoline › Delivery › Fuel pumpCovers: Volvo S80 2001–2005, V70 2001–2004, S60 2001–2004 +2 more
Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana…
Recall details for the 2002 Volvo S80 → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 167 on record; the latest 10 are shown.
- 11032678Apr 23, 2026Engine. This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle…
- 11032671Apr 7, 2026Other or unknown. This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added…
- 11027173Dec 6, 2025Other or unknown. This is a Technical Journal. Vehicle type and platform identification.
- 11020437Apr 10, 2025Exterior lighting. This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated…
- 11016002Feb 21, 2025Other or unknown. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations…
- 11015994Feb 13, 2025Other or unknown. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations…
- 11014113Jan 16, 2025Other or unknown. This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory
- 11014112Jan 16, 2025Exterior lighting. This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated…
- 11007925Aug 14, 2024Electrical system. Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
- 10249191Jan 12, 2024Electrical system. This is a Technical Journal: 12V Battery Testing Method
Other model years of the Volvo S80
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2016 | 6 | 59,800 | 2 | — | 29 | — | Not enough data |
| 2015 | 7 | 36,000 | 2 | — | 29 | — | Not enough data |
| 2013 | 8 | 51,000 | 3 | — | 22 | — | Not enough data |
| 2012 | 8 | 51,282 | 3 | — | 23 | — | Not enough data |
| 2011 | 5 | 25,000 | 4 | — | 22 | — | Not enough data |
| 2010 | 27 | 47,900 | 5 | — | 21 | Not compared (fewer than 3 comparable model years) | Stable |
| 2009 | 16 | 70,000 | 5 | — | 20 | — | Falling |
| 2008 | 26 | 67,250 | 7 | — | 19 | Not compared (fewer than 3 comparable model years) | Falling |
| 2007 | 24 | 90,000 | 5 | — | 19 | — | Falling |
| 2006 | 12 | 60,500 | 3 | — | 22 | — | Not enough data |
| 2005 | 15 | 102,000 | 5 | — | 22 | — | Falling |
| 2004 | 50 | 99,000 | 4 | — | 20 | Not compared (before 2008) | Falling |
| 2003 | 26 | 50,753 | 5 | — | 20 | Not compared (before 2008) | Falling |
| 2002 | 42 | 104,445 | 4 | — | 19 | Not compared (before 2008) | Falling |
| 2001 | 164 | 63,294 | 7 | — | 20 | Not compared (before 2008) | Falling |
| 2000 | 318 | 78,000 | 4 | — | 19 | Not compared (before 2008) | Falling |
| 1999 | 199 | 81,656 | 4 | — | 20 | Not compared (before 2008) | Falling |
All Volvo S80 model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2002 Volvo S80 have?
NHTSA recorded 42 consumer complaints for the 2002 Volvo S80 as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2002 Volvo S80 is reported most often?
Fuel system is named most often, in 12 complaints (29% of the total), followed by transmission and drivetrain with 11.
Has the 2002 Volvo S80 been recalled?
NHTSA lists 4 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2002 Volvo S80 get?
The EPA rates the 2002 Volvo S80 (S80/S80 Executive, 2.9L 6-cyl) at 19 mpg combined, 17 city and 23 highway, with an estimated annual fuel cost of $4,350 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2002 Volvo S80 reported?
Among the 33 complaints that include a mileage, the median is 104,445 miles and the middle half falls between 63,000 and 141,000 miles; 21% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.