2004 Volvo S80 Engine cooling Problems
- Complaints
- 5about this part
- Share
- 10%of 50 total for the year
- Median mileage
- 67,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 5 complaints about the engine cooling of the 2004 Volvo S80, 10% of the 50 complaints for this model year. Where a mileage was given, the median is 67,000 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“While driving down the road, my 2004 Volvo S80 2.5t will suddenly lose power, surge forward or enter 'limp mode with a message of reduced engine performance followed by engine service required. Using an obdii code reader I discovered that these messages and my issue were caused by a problem within the electronic throttle module (etm). I took it into a local Volvo repair shop and they confirmed that this was a throttle body issue. …”
NHTSA complaint #10268690, filed 2009-05, 77,415 miles“My 2004 Volvo S80 has stalled dozens of times over the past 2 1/3 years. Sometimes it stalls while coasting to a stop. It will generally restart and you can limp home. This is a severe inconvenience, but not a major safety issue. However, it also has lost power and sputtered along at a very low speed while driving on the highway. This is a serious safety issue. My wife and daughter refuse to drive the car on the highway due to this problem. The car has been taken to a Volvo dealer 6 times since may 2007 for this problem. …”
NHTSA complaint #10285720, filed 2009-09, 51,376 miles“My wife was driving our two kids in our 2004 Volvo S80 on I-75 when the vehicle just completely stopped operating. She could not get the vehicle to the side of the interstate as when she pressed the gas pedal, the engine would not even rev up. My wife an children were stuck in the middle of the interstate in a car that wouldn't drive. The dash stated reduced engine performance . She called me on my cell in a panic as cars on I-75 were flying by her and swerving out of her lane to avoid colliding with our vehicle. I asked her if she had tried turning off the vehicle and restarting it. …”
NHTSA complaint #10348614, filed 2010-08, 152,000 miles“The contact owns a 2004 Volvo S80. The throttle assembly needed to be replaced and the dealer stated that the contact would be responsible for paying $350.00. The hose was installed; however, the problem recurred. The contact also paid $4,200 for repairs that didn't remedy the failure. The dealer also stated the throttle assembly is not realted to the recall. The failure mileage was 67,000.”
NHTSA complaint #10233457, filed 2008-07, 67,000 milesRelated service bulletins
- 10219421Aug 29, 2022Engine Control Module (EMS) Software (MSW) Information â August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
- 10169030Oct 16, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10157864Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10156257Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10026143Sep 26, 2008Volvo: extend warranty coverage for the engine management software (ems) on some model year 2003-2008 models. P45 csc letter was received. *pe ref: 10026144 (p-46), 10026145…
- 10024466Apr 18, 20085 cylinder angle gear leakage and resealing. On all wheel drive models. *nj updated 6/5/08.
- 10022619Jul 26, 2007Plastic nipple of the positive crank ventilation (pcv) system may crack or become loose. This could result in an air leak from the crank case ventilation system. This may cause a…
- 10016499May 12, 2005Engine may have a rough idle, dtc ecm misfire codes, rough running or lack of power.
- 10016649May 9, 2005Engne may have rough idle, dtc ecm misfire codes, rough running or lack of power.
- 10014585Aug 1, 2004Vacuum hose routing label.
Engine cooling: other model years
Other parts of the 2004 Volvo S80
14 complaintsSteering
6 complaintsElectrical system
5 complaintsSuspension
5 complaintsTransmission and drivetrain
4 complaintsAir bags
3 complaintsBrakes
3 complaintsEngine
3 complaintsSeat belts
3 complaintsTires
3 complaintsExterior lighting
2 complaintsOther or unknown
2 complaints
← All problems reported for the 2004 Volvo S80
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology