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Fuel systemPart report

2004 Volvo S80 Fuel system Problems

Complaints
14about this part
Share
28%of 50 total for the year
Median mileage
120,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 14 complaints about the fuel system of the 2004 Volvo S80, 28% of the 50 complaints for this model year. Where a mileage was given, the median is 120,000 miles. 1 recall campaign on record is filed under a similar system.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“After noticing a very acute smell of gas I took the vehicle in for inspection. The mechanic advise that I had a fuel leak in my 2004 Volvo s 80 . Thats could have been a serious problem and that the car is not driveable in this condition.”

NHTSA complaint #11325903, filed 2020-05, 190,000 miles

“There was a recall regrding fuel smell/fuel pump and/or fuel seal problem in 2010..my car is not regersted in the data base for the dealer to fix the fuel pump. How do I get a dealer vocher to take of this problem.”

NHTSA complaint #10806349, filed 2015-11, 121,000 miles

“Shortly after moving to north carolina, I began to smell fuel. I first thought that it was the gas cap and replaced it. The smell continued to grow stronger and stronger, to the point I could not keep it parked in my garage in my townhome due to the smell of gas which would permeate the entire house. I also noticed during this time a substantial loss in gas mileage. I took the car in to have it looked at. The auto shop found that the fuel pump was leaking and showed me the back of the fuel tank which was covered in gas. …”

NHTSA complaint #10888036, filed 2016-07, 98,635 miles

“Back in 2010 under the recall adv ,I took my car in to my Volvo dealer for the recall for fuel smell and they told me it was ok . The car then had around 90.000 miles or so, now I take my car back with strong fuel smell in 2015 170.000 miles and I reported to Volvo head quarters and they tell they will cover the pump only and not the labor to tune of 550.00 because the car has over 150000 miles on it and is past the recall extended warrinty , but I thought under recall p29075 that Volvo is lia for free replacement of parts and labor the first time I took it in. …”

NHTSA complaint #10820834, filed 2016-01, 170,000 miles

“Strong odor of gas outside of car. Recall on similiar cars but not in this area. Known issue by Volvo but will not repair at no cost as it is outside of the 10 year extended warranty even though car does not have 150000 miles on. Fire hazard and should be for all cars of this year and make but offer little if any help.”

NHTSA complaint #11000604, filed 2017-06, 92,000 miles

Related recalls

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
2016117%
2010311%
200916%
2008727%
200714%
200618%
2005533%
20041428%
2003831%
20021229%
20011710%
20004113%
19992915%

Other parts of the 2004 Volvo S80

Steering
6 complaints
Electrical system
5 complaints
Engine cooling
5 complaints
Suspension
5 complaints
Transmission and drivetrain
4 complaints
Air bags
3 complaints
Brakes
3 complaints
Engine
3 complaints
Seat belts
3 complaints
Tires
3 complaints
Exterior lighting
2 complaints
Other or unknown
2 complaints

← All problems reported for the 2004 Volvo S80

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology