2002 BMW 325XI Problems
- Complaints
- 68filed with NHTSA
- Median mileage
- 67,500miles, 53 complaints with mileage
- Recalls
- 64 do-not-drive
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 20 mpgcombined, 2.5L 6-cyl 4WD/AWD · 17 city / 25 hwy
Sources: NHTSA records for the 2002 BMW 325XI (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error
What owners report
Owners of this model year most often write about rear light and wiring problems that leave tail, brake or turn signals out, and about oil leaks and coolant or belt-driven engine noise. Many complaints also involve the Takata air bag recalls and parts availability, and a smaller group describes worn front-end and suspension parts. Reports are spread from low mileage up to well past 150,000 miles, with several lighting and oil-leak reports in the 50,000-100,000 mile range.
- Exterior lighting
Rear light wiring and connector burn-out
- 9 complaints (13%)
- median 69,000 mi at 8.3 yrs old (8 state mileage, few)
- 1 mention a crash, fire or injury
- filed 2008–2012
Complaints describe tail, brake or turn signals that stop working or blink intermittently, with a bulb-out warning on the dash even when the bulbs are good. Owners say the dealer found burnt contacts, connectors or wiring at the rear light housing, and some were told their car was not covered by the related recall. In several reports the fix was to replace or rewire the connector and add a ground. Mostly reported between about 50,000 and 75,000 miles, though a few appear above 100,000.
Recall 11V4380001 related service bulletin
What to check: With the key on, check that every rear lamp works and have the rear light connectors pulled and inspected for heat damage or melted pins; ask whether the rear lamp recall work was done.
2 excerpts from owner complaints in NHTSA records
“The tail lights electric connector module is dysfunctional. It is burned out on the passenger side. As a result, brake lights and turn indicator lights are not functional. This failure has previously happened on the driver side tail lights as well. The cause was similar. The ground cable and electric connector were burned out.”
NHTSA complaint #10316038, filed 2010-03, 74,500 miles“About 3 months ago noted my tail/turn signal light out indicator on dash, but all bulbs were good. Problem intermittent at first, but then became constant on left light indicator. Went on Bmw internet forum and found this is a common problem to 3-series ascribed to ground not good enough, buring pin/port on connector. Indeed this is what happened on the left side of the tail light housing/connector. …”
NHTSA complaint #10396556, filed 2011-04, 50,000 miles - Air bags
Takata air bag recall parts not available
- 10 complaints (15%)
- median 47,371 mi at 11.8 yrs old (2 state mileage, few)
- filed 2012–2022
Many complaints are about the driver or passenger air bag recall itself: owners received notice but were told the parts were on national back order, sometimes for more than a year. Some also describe an air bag warning light staying on, or a warning light returning after recall work, with the dealer saying the follow-up repair was not covered. A few owners report crashes in which the air bags deployed. Filed mainly during the mid-2010s recall period, often with no mileage given.
Recall 20V018000 · DO NOT DRIVERecall 15V318000 · DO NOT DRIVERecall 14V428000 · DO NOT DRIVERecall 13V172000 · DO NOT DRIVE6 related service bulletins
What to check: Check with a dealer whether every open air bag recall on the VIN has been completed, and confirm the air bag warning light is off.
2 excerpts from owner complaints in NHTSA records
“Airbag light has been on for the last 7 years. Bmw pensacola and century Bmw greenville, sc have been unable to fix this problem after many visits and $1000. In repair charges. Bmw pensacola said they did not know what else to do and would not refund my charges. Century Bmw wanted me to pay $775. To try to change a computer part that they did not know would fix it. They refuse to say if the airbags will work during an accident. Bmw of north america says it is a dealer problem.”
NHTSA complaint #10465021, filed 2012-07, 50,000 miles“Takata recall. The contact owns a 2002 Bmw 325XI. The contact received notification of NHTSA campaign number: 15v318000 (air bags) however, the parts were unavailable to perform the repairs. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall remedy. The manufacturer was not notified of the issue. The contact had not experienced a failure. Vin tool confirmed parts not available.”
NHTSA complaint #10817054, filed 2015-12 - Engine
Coolant leaks and belt noise up front
- 8 complaints (12%)
- median 58,824 mi at 7.1 yrs old (8 state mileage, few)
- filed 2009–2014
Complaints describe a loud squeal from the engine, a coolant warning, or coolant loss, traced by dealers to a leaking water pump, a cracked expansion tank or a leaking radiator hose. Belt tensioner and pulley noise, a noisy A/C compressor and a faulty alternator also appear in the same reports. Owners describe the water pump and tank being replaced. Mostly reported between about 25,000 and 70,000 miles.
What to check: Ask whether the water pump, thermostat and expansion tank have been replaced, and listen for belt squeal or a coolant smell after a test drive.
2 excerpts from owner complaints in NHTSA records
“2002 Bmw 325 xi having new water pump and fan clutch replaced and oil change (4/27/09). After 15 minutes drive on I-90 (4/28/09) the car suddenly stop on the middle of I-90 near exit 11a. Near collision with a big truck that cause traffic stop. Manage to get into the maspike toll plaza, the engine damage and overheated. Car towed back to dealer, they have the old pump, new pump, fan clutches (old and new). The car nearly got hit by a truck that may cause fatal. The engine that have the parts replace to prevent the engine overheat overheated. …”
NHTSA complaint #10267676, filed 2009-05, 135,000 miles“Noticed that there is a loud squeal noise from the engine. Dealership technician found that water pump was leaking coolant onto engine belts. Bleeder screw was stripped in expansion tank. Replaced the water pumpand filled system upon bleeding the system found the bleeder screw stripped out. Replaced coolant expansion tank and bleeder screw.”
NHTSA complaint #10493113, filed 2013-01, 55,138 miles - Engine
Oil leaks and oil consumption
- 6 complaints (9%)
- median 76,819 mi at 8.6 yrs old (6 state mileage, few)
- filed 2009–2013
Owners describe oil on the ground under the car, an oil level warning that keeps returning, or having to add a quart frequently. Complaints name leaking valve cover and VANOS gaskets, a cracked valve cover, and in a few cases a crankcase vent valve or compression problems that led to engine replacement. Dealers identified the leaking gaskets and seals and replaced them. Reports cluster from about 50,000 to 100,000 miles, with the heaviest oil use described in that range.
What to check: Look under the engine and along the exhaust for fresh oil, check the oil level and its smell, and ask for records of valve cover or gasket work.
2 excerpts from owner complaints in NHTSA records
“Bmw 2002 325XI at low temperatures like 5 or 6 f. The crankcase vent valve froze and the high pressure built up caused the valve to blow and couple of gaskets burnt. Oil spilled over to the exhaust causing smoke coming out of the engine compartment. If driven couple of more miles the car would have been on fire. The car just has 67000 miles which is fairly low miles and new car. All the mechanics I talked to quickly recognized the problem and asked me not to drive at all. They said it can catch fire if driven little more. …”
NHTSA complaint #10260856, filed 2009-03, 67,500 miles“Was putting oil into the engine every 500 miles for about 2-3 months and finally decided enough was enough. No accidents with car. Took the car to the dealership, technician performed leak down test on engine and noticed cylinder 1 reading at 50 PSI and #2 cylinder reading at 5 PSI. Performed compression test and cylinder #1 and #2 failed. Complete engine replacement was done as repairs could not be guaranteed. Cost was over $5000.”
NHTSA complaint #10492969, filed 2013-01, 98,328 miles - Suspension
Worn front-end and suspension parts
- 8 complaints (12%)
- median 80,000 mi at 9.0 yrs old (8 state mileage, few)
- filed 2009–2013
Owners describe clunks, rattles or squeaks over bumps and while turning, plus a loose feel in the steering. Dealers found cracked or broken rear coil springs, worn control arm bushings, loose sway bar mounts and split axle boots, and replaced the affected parts. Several reports pair the suspension noise with leaking or contaminated front axle assemblies. Reported from roughly 45,000 to 90,000 miles, with some higher-mileage examples.
What to check: Drive over uneven ground and listen for clunks or squeaks, look at the rear springs for breaks, and have the control arm bushings and axle boots inspected on a lift.
2 excerpts from owner complaints in NHTSA records
“I noticed a cracking sound coming from the right front wheel when making a left turn. Dealership technician noticed noise on right/front side. Checked the front end and found right/front sway bar mount is loose. Retightened right/front sway bar assembly and checked left/front sway bar. Retightened.”
NHTSA complaint #10493116, filed 2013-01, 44,758 miles“Noticed a lot of play in the steering. Took to the dealership and they technician said that the 2 rear springs were broken in half so replaced the rear springs. Also, the technician noticed that the front sway bars and links were worn and had play. Replaced also.”
NHTSA complaint #10492981, filed 2013-01, 65,826 miles
Buying note. Inspect or have a shop check the rear light connectors, front-end parts and any oil or coolant leaks before buying, and confirm that all open air bag recalls for the VIN have been completed. Service records for the water pump, cooling system and gaskets are worth asking for on this model year.
Summary written with AI from a sample of 60 NHTSA complaints for this model year (picked at random, with complaints that state a mileage and recent ones taken first), then checked automatically against the source records. Where a problem shows a complaint count, every complaint for this model year was matched with fixed keyword rules (written with AI and tested against the sample), and the mileage, age and repair figures are calculated from those complaints; owners' figures are as stated, not verified. Other counts refer to the sample. The excerpts come from NHTSA's public complaint records and are unverified; capitalisation is normalised, NHTSA staff notes are removed, and shortened text ends with “…”. Something wrong? Request a correction.
NHTSA recorded 68 consumer complaints for the 2002 BMW 325XI. 53 of the complaints include a mileage, and 23% of those were filed for vehicles with under 50,000 miles; the median is 67,500 miles. Of all complaints, 1 involved a crash, 2 a fire, 4 an injury, according to the filers. NHTSA lists 6 recall campaigns (4 marked do-not-drive) and 16 technical service bulletins for this model year.
Not compared (before 2008). Model years 2008–2023 of the same vehicle that have at least 25 complaints are compared, and a model needs at least 3 of them.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Electrical system15 22%
- Engine15 22%
- Air bags13 19%
- Exterior lighting10 15%
- Suspension9 13%
- Steering7 10%
- Tires5 7.3%
- Engine cooling3 4.4%
- Other or unknown3 4.4%
Also reported: Brakes (2), Visibility (wipers, defrost, mirrors) (2), Electronic stability control (1), Body and structure (1).
Example complaints
Electrical system: “While driving our car the dash lights will come on and the car will loose all power. We have to pull over and turn car off wait a minute with key completely out of the ignition and restart the car then all lights are off and car is completely drivable. This happens multiple times a day no matter what speed is being driven. Also within the same month the locks will not unlock when car is stopped and shut off or by the power button inside the car. As well as our 4 way indicator which is on same switch as the power lock button no longer works.”
NHTSA complaint #10991270, filed 2017-05, 160,000 milesEngine: “Ignition selaniod isn't working. When I turn the key to start the car, the ignition thinks the car has started, but the engine doesn't turn over. It takes multiple tries to get the car to start.”
NHTSA complaint #11023601, filed 2017-09, 172,400 milesAir bags: “I was driving the car and my wife was a passenger in the front seat. Another car hit our car on the front driver side deploying both front airbags. I had back injuries and my wife lost vision in both her eyes. She is still not able to see even though she had several surgeries at mayo clinic in rochester, mn. Every surgeon she has seen has said that this is the worst airbag injury they have ever seen. Updated 09/17/14 ..updated 10/01/14 updated 01/26/15. Updated 02/4/2015”
NHTSA complaint #10633000, filed 2014-09, 136,492 milesExterior lighting: “Noticed that left front turn signal is out at times. Dealership technician found that left front turn signal bulb and socket are burnt. Fault 36 (turn indicator, front left, faulty) is set in fault memory. Checked left front turn signal bulb and socket are burnt. Replaced front turn signal bulb and socket.”
NHTSA complaint #10493121, filed 2013-01, 25,650 milesMileage when problems were reported
23% of the 53 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 50,000 and 92,715 miles.
Complaints by year filed
Trend: falling. Complaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
Crash test ratings
NHTSA's 5-Star Safety Ratings for the 2002 BMW 325XI. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.
| Version | Overall | Frontal | Side | Side pole | Rollover |
|---|---|---|---|---|---|
| 3 Series · sedan | not rated | 4 / 5 | — | — | — |
Ratings before the 2011 model year come from an older, less demanding test and are not comparable with ratings for 2011 and later.
Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.
Fuel economy and running cost
EPA ratings for each 2002 BMW 325XI version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| 325xi 4WD/AWD | 2.5L 6-cyl | 5-speed manual | 17 | 25 | 20 | $4,100 |
| 325xi 4WD/AWD | 2.5L 6-cyl | 5-speed automatic | 17 | 23 | 19 | $4,350 |
| 325xi Sport Wagon 4WD/AWD | 2.5L 6-cyl | 5-speed manual | 17 | 24 | 20 | $4,100 |
| 325xi Sport Wagon 4WD/AWD | 2.5L 6-cyl | 5-speed automatic | 17 | 23 | 19 | $4,350 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- Air bags › Frontal › Passenger side › Inflator moduleCovers: BMW 325XI 2000–2005, 330CI 2000–2006, M3 2000–2006 +11 more
BMW of North America, LLC (BMW) is recalling certain 2000-2005 323iT, 325iT, 325xiT, 320i, 323i, 325i, 325xi, 328i, 330i and 330xi and 2000-2006 323Ci, 325Ci, 328Ci, 330Ci, M3 Coupe, 323Cic, 325Cic, 330Cic, and M3 Convertible vehicles equipped with…
- Air bagsCovers: BMW 325XI 2001–2005, 330I 2001–2006, 325I 2001–2006 +4 more
BMW of North America, LLC (BMW) is recalling certain model year 2000 323i sedans, coupes, convertibles, and Sports Wagons; 2000 328i sedans and coupes; 2001-2005 325i sedans, coupes, convertibles, and Sport Wagons; 2001-2005 325xi sedans and Sports Wagons…
- Air bags › Frontal › Driver side › Inflator moduleCovers: BMW 325XI 2002–2005, M3 2002–2006, 330CI 2002–2006 +9 more
BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and…
- Air bagsCovers: BMW 325XI 2002–2003, M3 2002–2003, 325I 2002–2003 +6 more
BMW is recalling certain model year 2002-2003 325i, 325xi, 330i, 330xi sedans; 325Ci and 330Ci coupes and convertibles; 325iT and 325xiT Sports Wagons; and M3 coupes and convertibles to address a safety defect in the passenger side frontal air bag which may…
- 11V438000Aug 26, 2011Exterior lighting › Turn signalCovers: BMW 325XI 2002–2005, 325I 2002–2005, 330I 2002–2005 +1 more
Bmw is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi vehicles manufactured from september 1, 2001, through march 1, 2005. Over time, resistance in the electrical contacts may cause one or more rear lamp functions (tail light, brake…
- 02V088000Mar 18, 2002Service brakes, air › Disc › RotorCovers: BMW 325XI 2002
On certain passenger vehicles, a problem in the manufacturing process of the rear brake rotors may have resulted in the creation of a crack where the brake disc and the parking brake drum meet. Further cracking of the rotor could occur due to braking torque…
Recall details for the 2002 BMW 325XI → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 16 on record; the latest 10 are shown.
- 10249437Jan 16, 2024Visibility (wipers, defrost, mirrors), Electrical system. The basic conditions for initializing the power windows are not met.
- 10194296Apr 1, 2021Steering, Brakes. Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with…
- 10184591Nov 1, 2020Equipment, Air bags. SERVICE ACTION - HEAD AIR BAG HOLDER RETROFIT: A rattle noise may develop from the head air bag (ITS) gas generator contacting adjacent component. This noise can be heard while driving on an uneven…
- 10160287Apr 1, 2019Air bags. TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.
- 10160244Apr 1, 2019Air bags. TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.
- 10153726Jan 1, 2019Air bags. Takata class action settlement. Customer support program. Front driver side airbag modules.
- 10149558Oct 1, 2018Air bags, Electrical system. For the above-referenced vehicles with passenger?s side airbag modules, BMW of North America, LLC (?BMW NA?) will provide a Customer Support Program as outlined in the Takata Settlement Customer…
- 10149557Oct 1, 2018Electrical system, Air bags. For the above-referenced vehicles with driver?s side airbag modules, BMW of North America, LLC (?BMW NA?) will provide a Customer Support Program as outlined in the Takata Settlement Customer…
- 10154816Feb 1, 2018Air bags. In an effort to improve the completion rate on Takata air bag recall affected vehicles; BMW NA has expanded the BMW Ultimate Rewards platform to include a new Recall Support page. This page will…
- 10147242Sep 1, 2015Brakes. Diagnosis of Compound Brake System Complaints in M Vehicles This Service Information bulletin supersedes SI 34 04 14 dated December 2014. Designates changes to the bulletin. INFORMATION 1.Visible…
Other model years of the BMW 325XI
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2006 | 110 | 80,000 | 6 | — | 20 | Not compared (before 2008) | Falling |
| 2005 | 27 | 69,520 | 4 | — | 20 | Not compared (before 2008) | Stable |
| 2004 | 55 | 67,740 | 4 | — | 20 | Not compared (before 2008) | Falling |
| 2003 | 31 | 115,000 | 5 | — | 20 | Not compared (before 2008) | Stable |
| 2002 | 68 | 67,500 | 6 | — | 20 | Not compared (before 2008) | Falling |
| 2001 | 14 | 140,500 | 2 | — | 20 | — | Not enough data |
All BMW 325XI model years · Best and worst years by complaints
Frequently asked questions
What are the most common problems with the 2002 BMW 325XI?
Owners of this model year most often write about rear light and wiring problems that leave tail, brake or turn signals out, and about oil leaks and coolant or belt-driven engine noise. The issues reported most often: Rear light wiring and connector burn-out; Takata air bag recall parts not available; Coolant leaks and belt noise up front.
How many NHTSA complaints does the 2002 BMW 325XI have?
NHTSA recorded 68 consumer complaints for the 2002 BMW 325XI as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2002 BMW 325XI is reported most often?
Electrical system is named most often, in 15 complaints (22% of the total), followed by engine with 15.
Has the 2002 BMW 325XI been recalled?
NHTSA lists 6 recall campaigns for this model year, 4 of them with a do-not-drive advisory. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2002 BMW 325XI get?
The EPA rates the 2002 BMW 325XI (325xi, 2.5L 6-cyl) at 20 mpg combined, 17 city and 25 highway, with an estimated annual fuel cost of $4,100 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2002 BMW 325XI reported?
Among the 53 complaints that include a mileage, the median is 67,500 miles and the middle half falls between 50,000 and 92,715 miles; 23% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.