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BMW 535DModel year report

2016 BMW 535D Problems

Complaints
9filed with NHTSA
Median mileage
65,000miles, 3 complaints with mileage
Recalls
5campaigns on record
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA crash rating
5 / 5stars overall, 2 rated versions
EPA fuel economy
30 mpgcombined, 3.0L 6-cyl · diesel RWD · 26 city / 38 hwy

Sources: NHTSA records for the 2016 BMW 535D (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error

NHTSA recorded 9 consumer complaints for the 2016 BMW 535D. The part named most often is engine, with 4 complaints (44% of the total), followed by fuel system (4) and other or unknown (1). 3 of the complaints include a mileage, and 33% of those were filed for vehicles with under 50,000 miles; the median is 65,000 miles. Of all complaints, 1 a fire, according to the filers. NHTSA lists 5 recall campaigns and 219 technical service bulletins for this model year. Engine complaints overlap with 36 technical service bulletins filed under the same part. Fuel system complaints overlap with 2 recall campaigns covering the fuel pump and 21 technical service bulletins filed under the same part.

This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.

Which parts are reported most

Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.

Example complaints

Engine: “A recall campaign No. 21V-907 was issued for my car on November 19, 2021 for the EGR Cooler. In the past 6 months I've had to add engine coolant to the cooling system reservoir and I made sure it is not leaking on the ground. On 8-8-22 I had a check engine light(MIL) with a stored code of P2004 which indicated: Intake manifold runner control (IMRC) is stuck in the open position. According to your recall letter, an EGR Cooler leak could develop and the coolant could mix with the soot deposits in the intake manifold and under certain conditions it could result in a fire. …”

NHTSA complaint #11479056, filed 2022-08

Fuel system: “High pressure fuel pump has suddenly failed causing a immediate engine stall without warning. Will not restart even though it does turn over. Code reads low fuel pressure at fuel rail. Fuel tank lift pump is working correctly. There is a recall for some 2014 to 2016 535D for this failure. Why is mine not covered? 122,400 miles.”

NHTSA complaint #11604602, filed 2024-07

Tires: “1 st tire blown 13000 miles at 45 MPH on lake havasu city,az 2nd tire blown 16000 miles at 65 on 5fwy los angeles,ca at 14 000 miles had to replace a tire for a punture so no big deal but 3 goodyear eagle ls 245/45r18 run on flat before 20 000 miles thats a concern safe to drive the car”

NHTSA complaint #11076396, filed 2018-03, 16,000 miles

Mileage when problems were reported

33% of the 3 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 16,000 and 116,000 miles.

0%0–1033%10–250%25–5033%50–750%75–10033%100–1500%150+
Share of complaints by mileage when the problem was reported, in thousands of miles (3 complaints with mileage). Red bars: under 50,000 miles. Bucket widths differ. Median: 65,000 miles.

Complaints by year filed

Fewer than 15 complaints, too few for a reliable trend.

201820223202420253
Complaints by year the complaint was filed with NHTSA. Red bars: the last 3 full calendar years used for the trend. The current year (2026) is partial.

Crash test ratings

NHTSA's 5-Star Safety Ratings for the 2016 BMW 535D. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.

VersionOverallFrontalSideSide poleRollover
5 Series · sedan AWD★★★★★4 / 4555 · 9.3% risk
5 Series · sedan RWD★★★★★4 / 4555 · 9.3% risk

Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.

Fuel economy and running cost

EPA ratings for each 2016 BMW 535D version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).

VersionEngineTransmissionCityHwyComb.Fuel / yr
535d RWD3.0L 6-cyl · diesel8-speed automatic263830$3,200
535d xDrive AWD3.0L 6-cyl · diesel8-speed automatic263730$3,200

Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.

Recalls and investigations

Recall details for the 2016 BMW 535D → · Check a VIN at nhtsa.gov/recalls

Technical service bulletins

TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 219 on record; the latest 10 are shown.

See all 219 bulletins →

Other model years of the BMW 535D

YearComplaintsMedian miRecallsCrash ★MPGScore (50 = typical)Trend
2016965,0005530—Not enough data
20156100,0003—30—Not enough data
20145871,6254—30Not compared (fewer than 3 comparable model years)Falling

All BMW 535D model years

Frequently asked questions

How many NHTSA complaints does the 2016 BMW 535D have?

NHTSA recorded 9 consumer complaints for the 2016 BMW 535D as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

What part of the 2016 BMW 535D is reported most often?

Engine is named most often, in 4 complaints (44% of the total), followed by fuel system with 4.

Has the 2016 BMW 535D been recalled?

NHTSA lists 5 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.

How did the 2016 BMW 535D do in NHTSA crash tests?

NHTSA's 5-Star Safety Ratings give the 2016 BMW 535D 5 out of 5 stars overall, across 2 rated versions (body style and drive). Ratings from different model years are only comparable when the vehicle was not redesigned in between.

What gas mileage does the 2016 BMW 535D get?

The EPA rates the 2016 BMW 535D (535d, 3.0L 6-cyl · diesel) at 30 mpg combined, 26 city and 38 highway, with an estimated annual fuel cost of $3,200 at 15,000 miles a year. Other engine and drive versions are rated differently.

At what mileage are problems with the 2016 BMW 535D reported?

Among the 3 complaints that include a mileage, the median is 65,000 miles and the middle half falls between 16,000 and 116,000 miles; 33% were filed for vehicles with under 50,000 miles.

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).

Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.