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BrakesPart report

1991 Chevrolet Astro Brakes Problems

Complaints
44about this part
Share
46%of 95 total for the year
Median mileage
258,900miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 44 complaints about the brakes of the 1991 Chevrolet Astro, 46% of the 95 complaints for this model year. Where a mileage was given, the median is 258,900 miles. 7 of these say a crash was involved, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Beginning about a year ago, have had intermittent hard pedal when braking. Occurs rarely, without warning. No ABS light seen but suspect possible ABS malfunction. Pedal does not pulsate but a faint growling, grinding, or buzzing noise is heard. May be ABS motor cycling. During failure brakes are barely operative. Usually returns to normal operation after 2-3 pedal presses. Sometimes pulls sharply left, occasionally right, on brake application. There is no loss of power steering. Occurs most often at freeway speed but has also occurred at slower speeds. …”

NHTSA complaint #11286510, filed 2019-12, 258,900 miles

“Abs brakes in front lock up when attempting to stop. Has been ongoing for numerous miles and now has been attributed to the control module for the kelsey hayes ABS system. Advised not to drive due to safety hazard. This apparently is a recall for several years, however, not 1991. I can not take my children in a vehicle that may lose its brakes because of an ABS control problem.”

NHTSA complaint #736494, filed 2000-11

“Although both the ABS and brake light are on the brakes appear to function properly . The master cylinder was checked and is working properly . The code scanner reads a complete failure of the antilock brake system. The dealer was contacted and advised me I was not covered under the recall for failed brake systems.”

NHTSA complaint #723314, filed 2000-05

“After a stop, vehicle off, I drove for 1/2 mile to a stop sign, road completely dry, no sand, dirt, etc, 55 degrees sunny, and brakes worked nornal as I slowed from about 20,,then all of a sudden complete loss of brakes,,and pedal went to floor,,and I pushed harder in panic,,went thru stop sign,,and took foot off brakes, and pumped pedal,,and they now worked normal. …”

NHTSA complaint #700102, filed 1998-10

“Abs system failed. Driver applied brakes at the stop sign, leaving the subdivision and the brake pedal went to the floor and the driver could not stop the vehicle, went into the traffic without stopping at the stop sign. Also, rear wheel cylinders and hydraulic distribution valve failed.”

NHTSA complaint #781337, filed 1998-10

Related service bulletins

Brakes: other model years

YearComplaintsShare of year
2005111%
2004750%
20032540%
20022333%
20013437%
20006537%
19992317%
19983816%
19976719%
19963614%
199510924%
19949730%
19934231%
19925743%
19914446%
19902841%
198959%
198812%
1986417%
1985120%

Other parts of the 1991 Chevrolet Astro

Body and structure
10 complaints
Electrical system
8 complaints
Seat belts
7 complaints
Steering
5 complaints
Transmission and drivetrain
5 complaints
Tires
4 complaints
Equipment
3 complaints
Latches, locks and linkages
3 complaints
Seats
3 complaints
Suspension
3 complaints
Engine cooling
2 complaints
Other or unknown
2 complaints

← All problems reported for the 1991 Chevrolet Astro

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology