2002 Chevrolet Astro Brakes Problems
- Complaints
- 23about this part
- Share
- 33%of 70 total for the year
- Median mileage
- 50,000miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 23 complaints about the brakes of the 2002 Chevrolet Astro, 33% of the 70 complaints for this model year. Where a mileage was given, the median is 50,000 miles. 4 of these say a crash was involved and 1 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I got in my van to drive to a store and the brake pedal went right to the floor. There was brake fluid leaking from near the rear tire. The steel hard brake line running from the ABS unit to the rear axle is rusted through and is leaking. This was a sudden event. Also the fuel lines look to be just as bad. I'm sure stainless steel lines would not have added much to the vehicles cost and would have prevented this hazard and expense.”
NHTSA complaint #10706501, filed 2015-04, 113,000 miles“On march 26, 2008, I took my 2002 chevy Astro van to be serviced. Mileage 93,829,I had no brakes. The master cylinder was determined to be the cause of the failure and was replaced. On april 12, 2008, once again I had no brakes, this time it resulted in me getting into and accident. I took the van back to the same repair shop. When they put it on the lift they said the whole braking system was melted until the point of the hose bursting. He said he never saw anything like this in his 20 years of service. …”
NHTSA complaint #10248363, filed 2008-11, 94,339 miles“I began having a situation where my anti-lock brake system would activate at slow speeds <10 MPH such as when pulling into a parking space - this results in the vehicle going forward farther than it normally would - please note that I did not have any accidents. I took it to the dealer which indicated that it was a common problem and they may be able to clean the sensors of corrosion (they did note that the sensors are lightly built and could break requiring replacement during the cleaning process - which they did). …”
NHTSA complaint #10135013, filed 2005-08, 42,000 miles“Abs coming on at very low speeds on dry pavement (under 5mph/8kmh). It doesn't do it every time, but quite often at low speeds, like coming to a red light, stop sign or parking. Of course, there is no need for the ABS come on at such low speeds and especially not on dry pavement.”
NHTSA complaint #10432683, filed 2011-10, 106,872 miles“When the vehicle was started in the morning, the brakes made a grinding noise when depressed. The vehicle was serviced by the dealership twice and they replaced the brake disc, rotors and shoes. While driving down a hill with the brake pedal depressed, the brake system overheated, and a burning odor filled the cabin of the vehicle. …”
NHTSA complaint #10087155, filed 2004-08, 13,032 milesRelated recalls
- 05V099000Mar 14, 2005On certain minivans, the multifunction switch may develop an open circuit condition in the stop lamp or hazard lamp circuit that results in the stop lamps and…Covers: Chevrolet Astro 2001–2002, GMC Safari 2001–2002
Related service bulletins
- 10242252Aug 18, 2023This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self Applies at Full Turns.
- 10226382Oct 18, 2022This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10208027Jan 14, 2022This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10178353Jun 26, 2020This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10162149Jun 24, 2019This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10161004May 13, 2019This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10129088Jan 23, 2018This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10113364Jan 31, 2017This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10078876May 11, 2016This preliminary information communication advises the technician that the hydro-boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
Brakes: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2005 | 1 | 11% |
| 2004 | 7 | 50% |
| 2003 | 25 | 40% |
| 2002 | 23 | 33% |
| 2001 | 34 | 37% |
| 2000 | 65 | 37% |
| 1999 | 23 | 17% |
| 1998 | 38 | 16% |
| 1997 | 67 | 19% |
| 1996 | 36 | 14% |
| 1995 | 109 | 24% |
| 1994 | 97 | 30% |
| 1993 | 42 | 31% |
| 1992 | 57 | 43% |
| 1991 | 44 | 46% |
| 1990 | 28 | 41% |
| 1989 | 5 | 9% |
| 1988 | 1 | 2% |
| 1986 | 4 | 17% |
| 1985 | 1 | 20% |
Other parts of the 2002 Chevrolet Astro
13 complaintsSeat belts
8 complaintsSteering
7 complaintsBody and structure
5 complaintsTires
5 complaintsTransmission and drivetrain
5 complaintsVehicle speed control
5 complaintsVisibility (wipers, defrost, mirrors)
5 complaintsAir bags
4 complaintsEngine cooling
3 complaintsExterior lighting
3 complaintsElectronic stability control
2 complaints
← All problems reported for the 2002 Chevrolet Astro
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology