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Engine coolingPart report

2002 Chevrolet Express Engine cooling Problems

Complaints
8about this part
Share
14%of 56 total for the year
Median mileage
19,752miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 8 complaints about the engine cooling of the 2002 Chevrolet Express, 14% of the 56 complaints for this model year. Where a mileage was given, the median is 19,752 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Check engine soon light has emitted and been to the dealer a min. Of fifteen times. The dealer changed various components in hopes of repair w/o really knowing the problem with the vehicle. The factory warranty has expired but the extended warranty is in place but won't pay for repairs unless specific components identified.”

NHTSA complaint #10005115, filed 2003-02, 17,689 miles

“Consumer 2002 Chevrolet Express engine almost stalled. Consumer had fuel injection system cleaned. The consumer was told there was corrosion on the distributor cap and rotor which had already been replaced twice.”

NHTSA complaint #10142082, filed 2005-10, 19,752 miles

“The contact owns a 2002 Chevrolet Express. While driving 50 MPH, the vehicle completely shut off and would not restart. The vehicle was towed to the dealer and they replaced the fuel filter, however, the failure recurred. The vehicle was then towed to a GM dealer, who replaced the crank sensor. The contact stated that the vehicle is currently operating normally. The current mileage was 16,612 and failure mileage was 16,594.”

NHTSA complaint #10204751, filed 2007-10, 16,594 miles

“5.7l votex engine loses acceleration power when air conditioner was being used. Vehicle been to dealer on two occasions, and they kept informing consumer that nothing was wrong, that thenormal characteristic of that vehicle caused problem. Feel free to provide any further information.”

NHTSA complaint #8018883, filed 2002-09

“Problems while using cruise control on vehicle. When the cruise control was engaged and the brake pedal was pressed, the vehicle took a while before responding and reducing the speed of the vehicle. When the cruise control was set at 65 MPH and going down grade, the van would pick up speed and never adjust back to 65 MPH. If the speed went up to 70 MPH the cruise control set itself at 70 MPH. The consumer experienced other problems with the vehicle. The van would loose power when accelerating. The dealer replaced the PCM and reprogrammed it. …”

NHTSA complaint #10083374, filed 2004-07

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
201617%
2011217%
200618%
200415%
200323%
2002814%
2001613%
200034%
199969%
199829%
1997310%
1996320%

Other parts of the 2002 Chevrolet Express

Brakes
10 complaints
Electrical system
9 complaints
Body and structure
8 complaints
Tires
7 complaints
Transmission and drivetrain
7 complaints
Exterior lighting
5 complaints
Fuel system
5 complaints
Steering
4 complaints
Suspension
4 complaints
Visibility (wipers, defrost, mirrors)
3 complaints
Other or unknown
2 complaints
Air bags
1 complaints

← All problems reported for the 2002 Chevrolet Express

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology