2002 Chevrolet Express Brakes Problems
- Complaints
- 10about this part
- Share
- 18%of 56 total for the year
- Median mileage
- 41,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 10 complaints about the brakes of the 2002 Chevrolet Express, 18% of the 56 complaints for this model year. Where a mileage was given, the median is 41,000 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“2002 chevy 2500 Express van. Failure of power booster, lost both brake power as well as steering power. Almost impossible to control car. Replaced once, failed again 6 months later. Replaced again. Failed again this year. I am now on my forth power booster, failure is very dangerous as you lose both steering and brakes at same time.”
NHTSA complaint #10313423, filed 2010-02, 108,000 miles“The rear end went out and the rotors are warped. I had the rear end replaced and the service tech said he had never seen anything like this in his history of working on vehicles. I had just purchased the van jan. 28th and it had a 60 day warranty. I had taken it back to the dealership on feb 17th and report the noises it was making and they in turn said nothing was wrong. The service tech that replaced the rear end said it could not have been missed because the differential was bent completely up on the axles. …”
NHTSA complaint #10157142, filed 2006-05, 56,500 miles“Since the 2002 Chevrolet 1/2 ton custom van was purchased it has given me brake problems. First was the rotors which was settled in court, general motors customer satisfaction program! The brakes have failed about 4 times, 3 times with me and once with my son. The steering also goes hard. The van was taken to the Chevrolet dealership to be repaired. They claimed nothing was wrong and to take it back. My husband pointed out the NHTSA office of defects investigation 05v005000 but they could care less and claimed they lack the skill to work on brake problems.”
NHTSA complaint #10138144, filed 2005-09, 35,000 miles“Brakes were making a grumbling noise . Not the typical squeal or grinding noise associated with brakes. Went to the dealer and he said the front disc brakes were badly worn. Only 32,000 miles on the vehicle. Never, never have I ever had to replace brakes with such low mileage. Driving for 45 years and never had this happen. They fixed it, not under warranty, so I paid. Now, with a year on the new brake linings, they are making noise again. Very disturbing. The vehicle is used for work and is not abused, I am the only one that drives it. Driving vans for 30 years and this is very disappointing.”
NHTSA complaint #10153694, filed 2006-03, 32,000 miles“2002 Chevrolet conversion van Express 1500 had a problem with the drivers side window. Express window would go down but not go back up. The motor was replaced three times, finally the switch was replaced. The brakes and master cylinder had to be replaced. The consumer was told the brakes were insufficient for the weight of the vehicle. The michelin tires only lasted 24,000 miles.”
NHTSA complaint #10155198, filed 2006-04, 47,000 milesRelated service bulletins
- 10242252Aug 18, 2023This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self Applies at Full Turns.
- 10226382Oct 18, 2022This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10208027Jan 14, 2022This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10178353Jun 26, 2020This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10162149Jun 24, 2019This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10161004May 13, 2019This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10129088Jan 23, 2018This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10113364Jan 31, 2017This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10078876May 11, 2016This preliminary information communication advises the technician that the hydro-boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
Brakes: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2021 | 4 | 31% |
| 2020 | 2 | 12% |
| 2019 | 2 | 25% |
| 2018 | 2 | 18% |
| 2017 | 13 | 62% |
| 2016 | 3 | 20% |
| 2015 | 2 | 25% |
| 2014 | 1 | 7% |
| 2013 | 6 | 27% |
| 2012 | 4 | 31% |
| 2011 | 3 | 25% |
| 2010 | 3 | 20% |
| 2008 | 3 | 21% |
| 2007 | 3 | 17% |
| 2006 | 1 | 8% |
| 2005 | 6 | 26% |
| 2004 | 6 | 29% |
| 2003 | 11 | 19% |
| 2002 | 10 | 18% |
| 2001 | 7 | 16% |
| 2000 | 18 | 21% |
| 1999 | 12 | 18% |
| 1998 | 4 | 17% |
| 1997 | 3 | 10% |
| 1996 | 2 | 13% |
Other parts of the 2002 Chevrolet Express
9 complaintsEngine cooling
8 complaintsBody and structure
8 complaintsTires
7 complaintsTransmission and drivetrain
7 complaintsExterior lighting
5 complaintsFuel system
5 complaintsSteering
4 complaintsSuspension
4 complaintsVisibility (wipers, defrost, mirrors)
3 complaintsOther or unknown
2 complaintsAir bags
1 complaints
← All problems reported for the 2002 Chevrolet Express
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology