2005 Chevrolet Express Brakes Problems
- Complaints
- 6about this part
- Share
- 26%of 23 total for the year
- Median mileage
- 58,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 6 complaints about the brakes of the 2005 Chevrolet Express, 26% of the 23 complaints for this model year. Where a mileage was given, the median is 58,000 miles. 1 recall campaign on record is filed under a similar system.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The brakes on my vehicle were inspected at homewood Chevrolet in illinois and they did not need pads or anything, however, the brakes brakes release on their own when you are driving. There was a hydraulic recall and I never received any information..the headlights on my car also keep burning out within weeks of having them changed. The vehicle has some suspension issue as well. There was also a recall for that which I received no notice for.I have not moved since purchasing this vehicle.”
NHTSA complaint #10667416, filed 2014-12, 115,060 miles“2005 Chevrolet Express shock tower failure. Consumer stated that the shock tower cracked in half. Was repaired. She states that the vehicle developed a shimmy after the repair. When the consumer took the vehicle to the shop for the shimmy, she was informed the tie rods had worn out and the technician stated that excessive weight and the wrong wheel/tire size caused additional stress and wear and tear on the vehicle. The ABS light flickered.”
NHTSA complaint #10212794, filed 2007-12, 2,700 miles“I was in a front end Collison due to a brake failure and when I have a steel gate at about 30 mph no airbag deployed. Car was towed by the Upper Darby Police Department and it is totaled. I sustained injuries. There was no airbag light brake warning light came when I attempted to use the emergency brake when regular failed”
NHTSA complaint #11701219, filed 2025-11“I was driving and out of no where my brakes “ all four wheels “ locked up as if I was hauling a heavy load . I put on my hazard lights to warn the semi behind me. So I maintained control of my line until the cargo van slowed down to a safe speed for me to pull over . I thought the semi was going to run into the back of me, luckily the southbound line was clear so the semi took off pass me. …”
NHTSA complaint #11730511, filed 2026-04“Hole warn in front passenger side brake line from battery cable going to engine starter motor. The shielding on electrical cable rubbed and wore a hole in the brake line causing fluid to flow out and caused brakes to fail. No one was injured and no accident. I was backing out of the driveway the brakes failed, next I saw a large puddle of fluid on driveway, I just put it in park. The battery cable crosses over the break line and both are fastened to the frame near each other. I can provide break line and photo. The van has 60,000 miles on it, I purchased it new in 2005.”
NHTSA complaint #11483591, filed 2022-09Related recalls
- 05V043000Feb 8, 2005Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack…Covers: Chevrolet Express 2004–2005, Silverado 2004–2005, GMC Savana 2004–2005 +7 more
Related service bulletins
- 10242252Aug 18, 2023This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self Applies at Full Turns.
- 10226382Oct 18, 2022This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10208027Jan 14, 2022This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10178353Jun 26, 2020This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10168960Nov 12, 2019This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire…
- 10162149Jun 24, 2019This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10161004May 13, 2019This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10129088Jan 23, 2018This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
Brakes: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2021 | 4 | 31% |
| 2020 | 2 | 12% |
| 2019 | 2 | 25% |
| 2018 | 2 | 18% |
| 2017 | 13 | 62% |
| 2016 | 3 | 20% |
| 2015 | 2 | 25% |
| 2014 | 1 | 7% |
| 2013 | 6 | 27% |
| 2012 | 4 | 31% |
| 2011 | 3 | 25% |
| 2010 | 3 | 20% |
| 2008 | 3 | 21% |
| 2007 | 3 | 17% |
| 2006 | 1 | 8% |
| 2005 | 6 | 26% |
| 2004 | 6 | 29% |
| 2003 | 11 | 19% |
| 2002 | 10 | 18% |
| 2001 | 7 | 16% |
| 2000 | 18 | 21% |
| 1999 | 12 | 18% |
| 1998 | 4 | 17% |
| 1997 | 3 | 10% |
| 1996 | 2 | 13% |
Other parts of the 2005 Chevrolet Express
5 complaintsElectrical system
4 complaintsSuspension
4 complaintsExterior lighting
2 complaintsFuel system
2 complaintsSeat belts
2 complaintsWheels
2 complaintsAir bags
1 complaintsElectronic stability control
1 complaintsLatches, locks and linkages
1 complaintsSteering
1 complaintsTires
1 complaints
← All problems reported for the 2005 Chevrolet Express
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology