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Engine coolingPart report

2004 Chevrolet Express Engine cooling Problems

Complaints
1about this part
Share
5%of 21 total for the year
Median mileage
140,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 1 complaints about the engine cooling of the 2004 Chevrolet Express, 5% of the 21 complaints for this model year. Where a mileage was given, the median is 140,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Dt: the vehicle is a 2004 Chevrolet Express 2500 van. On 7-11-05 the vehicle was making intermittent knocking noises. The vehicle was still able to go at this point. This had been going on for a couple of days. The problem had became worse, so the consumer took the vehicle to midas. The mechanic told the consumer that the fly wheel had failed. The consumer had to replace the water pump, battery and the alternator .”

NHTSA complaint #10128655, filed 2005-07, 140,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
201617%
2011217%
200618%
200415%
200323%
2002814%
2001613%
200034%
199969%
199829%
1997310%
1996320%

Other parts of the 2004 Chevrolet Express

Brakes
6 complaints
Fuel system
4 complaints
Seat belts
3 complaints
Steering
2 complaints
Body and structure
2 complaints
Air bags
1 complaints
Electrical system
1 complaints
Engine
1 complaints
Suspension
1 complaints
Transmission and drivetrain
1 complaints
Visibility (wipers, defrost, mirrors)
1 complaints

← All problems reported for the 2004 Chevrolet Express

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology