2004 Chevrolet Express Electrical system Problems
- Complaints
- 1about this part
- Share
- 5%of 21 total for the year
- Median mileage
- 140,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 1 complaints about the electrical system of the 2004 Chevrolet Express, 5% of the 21 complaints for this model year. Where a mileage was given, the median is 140,000 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Dt: the vehicle is a 2004 Chevrolet Express 2500 van. On 7-11-05 the vehicle was making intermittent knocking noises. The vehicle was still able to go at this point. This had been going on for a couple of days. The problem had became worse, so the consumer took the vehicle to midas. The mechanic told the consumer that the fly wheel had failed. The consumer had to replace the water pump, battery and the alternator .”
NHTSA complaint #10128655, filed 2005-07, 140,000 milesRelated service bulletins
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- 11002312Jun 6, 2024This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414…
- 10252735Mar 28, 2024This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
- 10244214Sep 21, 2023This informational bulletin provides information for the IPC odometer programming method quick reference guide.
- 10237671May 19, 2023This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its…
- 10230605Jan 6, 2023This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
- 10225615Oct 19, 2022This service bulletin provides information on Module Harvesting.
- 10210817Apr 21, 2022This technical bulletin provides a procedure to repair a possible wiring harness repair if damaged by the parking brake, brake booster mount or brake pedal bolt.
Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2020 | 3 | 18% |
| 2019 | 1 | 13% |
| 2018 | 4 | 36% |
| 2017 | 2 | 10% |
| 2016 | 3 | 20% |
| 2015 | 2 | 25% |
| 2014 | 3 | 21% |
| 2013 | 5 | 23% |
| 2012 | 3 | 23% |
| 2011 | 1 | 8% |
| 2010 | 2 | 13% |
| 2009 | 1 | 10% |
| 2008 | 2 | 14% |
| 2007 | 2 | 11% |
| 2006 | 2 | 17% |
| 2005 | 4 | 17% |
| 2004 | 1 | 5% |
| 2003 | 10 | 17% |
| 2002 | 9 | 16% |
| 2001 | 6 | 13% |
| 2000 | 4 | 5% |
| 1999 | 7 | 10% |
| 1998 | 1 | 4% |
| 1997 | 1 | 3% |
| 1996 | 3 | 20% |
Other parts of the 2004 Chevrolet Express
6 complaintsFuel system
4 complaintsSeat belts
3 complaintsSteering
2 complaintsBody and structure
2 complaintsAir bags
1 complaintsEngine
1 complaintsEngine cooling
1 complaintsSuspension
1 complaintsTransmission and drivetrain
1 complaintsVisibility (wipers, defrost, mirrors)
1 complaints
← All problems reported for the 2004 Chevrolet Express
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology