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SuspensionPart report

2004 Chevrolet Express Suspension Problems

Complaints
1about this part
Share
5%of 21 total for the year
Median mileage
—not reported
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 1 complaints about the suspension of the 2004 Chevrolet Express, 5% of the 21 complaints for this model year.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“This vehicle was sold for use over US highways, as repairable condition . After going to a mechanic shop, I was advised, because of sever rust the rear leaf spring hangers were completely rusted thru, the rear axle assembly could come off or the frame could break in half, by just going over say, a railroad crossing. The mechanic said they would not repair this vehicle for use to drive on roads. I am requesting a local representative to help evaluate if this vehicle is safe to travel on Oklahoma roads.”

NHTSA complaint #11445566, filed 2021-12

Related service bulletins

Suspension: other model years

YearComplaintsShare of year
201819%
201617%
2015225%
201218%
201118%
201017%
200716%
200618%
2005417%
200415%
200312%
200247%
200124%
200067%
199911%
199829%
199713%

Other parts of the 2004 Chevrolet Express

Brakes
6 complaints
Fuel system
4 complaints
Seat belts
3 complaints
Steering
2 complaints
Body and structure
2 complaints
Air bags
1 complaints
Electrical system
1 complaints
Engine
1 complaints
Engine cooling
1 complaints
Transmission and drivetrain
1 complaints
Visibility (wipers, defrost, mirrors)
1 complaints

← All problems reported for the 2004 Chevrolet Express

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology