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EquipmentPart report

1991 Ford Aerostar Equipment Problems

Complaints
14about this part
Share
6%of 223 total for the year
Median mileage
—not reported
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 14 complaints about the equipment of the 1991 Ford Aerostar, 6% of the 223 complaints for this model year. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Spare tire located under rear of vehicle is held up by a cable. The cable broke while sitting in the driveway. The spare tire fell to the ground. I hate to think what would have happened if I was driving 65mph when it fell. Dealer did not seem interested.”

NHTSA complaint #703673, filed 1999-02

“I went to firestone in st. Joe, mo and had my air conditioning recharged after 9 years of driving my van. They told me that I needed to replace a hose on the front of the vechical and that they needed to then add freon to the system. That was in july 19, 2001. It didn't seem as cold as it had before but it was ok. Then when I needed the air this summer I had none. They said that the hose that they installed they latter were told wouldn't hold the pressure (I think) but that now sence it was over 6 months they wouldn't or couldn't do anything. It cost me $304.07. …”

NHTSA complaint #763566, filed 2002-06

“Vehicle caught on fire. Fire marshall & insurance company said the cause seem to be the A/C blower motor fan. Dealer is looking into the probable reason.”

NHTSA complaint #865215, filed 2000-07

“A/c was inoperative when vehicle was purchased from dealer. Dealer repaired A/C as condition of purchase. A/c failed again about a month after repair and has been inoperative since. Rear differential started making a low whining noise that became a loud whining noise after a couple days. Ended up replacing whole rear axle assembly and differential from salvage yard myself because it was much less expensive than what the repair place wanted. Transmission began slipping during acceleration. After a couple days it quit moving the vehicle completely, as if it were in neutral. …”

NHTSA complaint #729454, filed 2000-08

“Factory roof rack broke when in use sending debris onto highway; screw that holds roof rack down is less than an inch, very small; roof rack bar came loose. Tt”

NHTSA complaint #971812, filed 1995-09

Equipment: other model years

YearComplaintsShare of year
2000117%
1999229%
199633%
199532%
199452%
1993267%
1992186%
1991146%
199032%
198931%
198821%
198733%
198624%

Other parts of the 1991 Ford Aerostar

Electrical system
67 complaints
Transmission and drivetrain
49 complaints
Brakes
34 complaints
Vehicle speed control
23 complaints
Engine cooling
13 complaints
Body and structure
9 complaints
Steering
7 complaints
Latches, locks and linkages
6 complaints
Visibility (wipers, defrost, mirrors)
6 complaints
Suspension
5 complaints
Fuel system
4 complaints
Exterior lighting
3 complaints

← All problems reported for the 1991 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology