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Body and structurePart report

1991 Ford Aerostar Body and structure Problems

Complaints
9about this part
Share
4%of 223 total for the year
Median mileage
—not reported
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 9 complaints about the body and structure of the 1991 Ford Aerostar, 4% of the 223 complaints for this model year. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Electronic door lock malfunctioned, causing a fire inside the door. The vehicle experienced smoke coming from the interior lights and the rear lights burnt out.”

NHTSA complaint #836199, filed 1999-06

Body and structure: other model years

YearComplaintsShare of year
199712%
199644%
1995106%
1994166%
1993236%
1992113%
199194%
199042%
198973%
198874%
198754%
198612%

Other parts of the 1991 Ford Aerostar

Electrical system
67 complaints
Transmission and drivetrain
49 complaints
Brakes
34 complaints
Vehicle speed control
23 complaints
Equipment
14 complaints
Engine cooling
13 complaints
Steering
7 complaints
Latches, locks and linkages
6 complaints
Visibility (wipers, defrost, mirrors)
6 complaints
Suspension
5 complaints
Fuel system
4 complaints
Exterior lighting
3 complaints

← All problems reported for the 1991 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology