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Exterior lightingPart report

1991 Ford Aerostar Exterior lighting Problems

Complaints
3about this part
Share
1%of 223 total for the year
Median mileage
—not reported
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 3 complaints about the exterior lighting of the 1991 Ford Aerostar, 1% of the 223 complaints for this model year.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“My wife has told me that on several occasions she has replaced the brake light on the right rear of her 1991 Ford Aerostar. I saw a Ford Aerostar minivan with a burned out brake light on my way to work today. Plus someone told me about an exact same problem involving a Ford Aerostar minivan. I have ruled out coincidence. What do you know about this problem.? Thanks I also listen to cartalk, with klick and klack, the tappett brothers. That was how I found out about your hotline.”

NHTSA complaint #744130, filed 2001-04

“I have been driving at night on several different occasions and had the headlights suddenly go out on me. The switch for the lights seems to be warm at these times. The heater seems to cause the switch to heat up and when it gets hot the lights go off. It may cause an accident one of these times if it isn't fixed. I'm not sure if replacing the switch will help or if it will happen even with a new switch beacuse of the heat problem. Maybe the design of where the switch is is bad. Please advise me on what to do. Thank you.”

NHTSA complaint #755995, filed 2001-12

Exterior lighting: other model years

YearComplaintsShare of year
199622%
199543%
199494%
199392%
1992217%
199131%
199011%
198811%

Other parts of the 1991 Ford Aerostar

Electrical system
67 complaints
Transmission and drivetrain
49 complaints
Brakes
34 complaints
Vehicle speed control
23 complaints
Equipment
14 complaints
Engine cooling
13 complaints
Body and structure
9 complaints
Steering
7 complaints
Latches, locks and linkages
6 complaints
Visibility (wipers, defrost, mirrors)
6 complaints
Suspension
5 complaints
Fuel system
4 complaints

← All problems reported for the 1991 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Nov 1, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology