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SuspensionPart report

1994 Ford Aerostar Suspension Problems

Complaints
10about this part
Share
4%of 257 total for the year
Median mileage
133,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 10 complaints about the suspension of the 1994 Ford Aerostar, 4% of the 257 complaints for this model year. Where a mileage was given, the median is 133,500 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Front coil springs snapped, had to replaced with reading spring works, they had to send the specks to chicago. My Ford aero star 4 wheel drive & 4.0 v6 is not available from after market. The only option is to buy new or used Ford springs which are made in china. The local Ford dealer admits replacing coil & leaf springs on several models. Midas was so busy replacing Ford springs, they could not set up an appointment to install springs even if I had the springs.”

NHTSA complaint #10217895, filed 2008-02, 120,000 miles

“Failure of right rear coil spring causing explosive tire deflation. Failure occurred at the end of the spring coating- corrosion present, but hidden by factory coating of spring.”

NHTSA complaint #10018749, filed 2003-05, 147,000 miles

Suspension: other model years

YearComplaintsShare of year
2000117%
199746%
199611%
199543%
1994104%
1993185%
199283%
199152%
199032%
198921%
198842%

Other parts of the 1994 Ford Aerostar

Electrical system
69 complaints
Air bags
44 complaints
Transmission and drivetrain
42 complaints
Brakes
25 complaints
Engine cooling
22 complaints
Fuel system
20 complaints
Steering
20 complaints
Body and structure
16 complaints
Seat belts
12 complaints
Vehicle speed control
12 complaints
Exterior lighting
9 complaints
Tires
9 complaints

← All problems reported for the 1994 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology