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Fuel systemPart report

1994 Ford Aerostar Fuel system Problems

Complaints
20about this part
Share
8%of 257 total for the year
Median mileage
—not reported
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 20 complaints about the fuel system of the 1994 Ford Aerostar, 8% of the 257 complaints for this model year. 1 of these say a crash was involved and 5 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Vehicle was sold without safety inspection being performed. Unburnt fuel fumes are going into passenger compartment causing dizziness, nasea, and disorientation & headaches. Mechanic tells me car is moving bomb as electrical components could cause a fire or explosion within passenger compartment. Possible fuel injector failure or fuel injector gasket failure. I am scared to death to operate vehicle!”

NHTSA complaint #764871, filed 2002-07

“We were beginning to experience loss of power. The fuel pump and filter was changed. We are still getting intermittent loss of power, but what my concern is that I saw a recall on NHTSA: 99v028000. I was made aware of this recall when I viewed an episode of cops where an Aerostar's electrical system caused a fire in the engine compartment. I called Ford in temecula calif and now they have no record of any recalls for this year of Aerostar 1994 I do have kids and I would like to know what safety matters remain on this van.”

NHTSA complaint #10276149, filed 2009-07

“The accessories in my dash and steering column are shorting out, and I saw that there was a recall on that. The problem is that the recall does not include when my van was made. I don't care why I just want to be able to drive my kids to school and back and not have my van catch on fire. We have been through that already with a different vehicle. Also, the fuel pump is acting up andi was told it seems as though it is shorting out!. Again not the right month but I have the same problems so the way I see it is that Ford messed up and should fix the problem, period. …”

NHTSA complaint #10046772, filed 2003-11

“If vehicle is equipped with fuel cut off valve it did not operate at time of crash. The vehicle's engine kept running. Airbag inflation may not have been sufficient. Driver received 2nd degree burn on forearm from airbag. Burn size of dollar bill.”

NHTSA complaint #708557, filed 1999-07

“Elctrical system wiring harness made all the dash lights shut off, then back on. But, most of the time they stayed off. Dealer said only one injector was bad. But, when consumer took vehicle to dealer, they replaced all of them.”

NHTSA complaint #850896, filed 1999-10

Fuel system: other model years

YearComplaintsShare of year
199746%
199622%
199596%
1994208%
1993113%
1992103%
199142%
19902814%
19895421%
19885330%
198776%
198659%

Other parts of the 1994 Ford Aerostar

Electrical system
69 complaints
Air bags
44 complaints
Transmission and drivetrain
42 complaints
Brakes
25 complaints
Engine cooling
22 complaints
Steering
20 complaints
Body and structure
16 complaints
Seat belts
12 complaints
Vehicle speed control
12 complaints
Suspension
10 complaints
Exterior lighting
9 complaints
Tires
9 complaints

← All problems reported for the 1994 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology