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Fuel systemPart report

1997 Ford Aerostar Fuel system Problems

Complaints
4about this part
Share
6%of 63 total for the year
Median mileage
48,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 4 complaints about the fuel system of the 1997 Ford Aerostar, 6% of the 63 complaints for this model year. Where a mileage was given, the median is 48,000 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Note: I wish I had found this site years ago. I could not get past fords brick wall to speak to an engineer! 1. 1997 Aerostar - accelerator pedal was pressed down quickly to pass (2 lane highway). 2. Now in the left lane, not far ahead of passed the car - I experrienced a complete loss of power - hard right over to soft shoulder - avoided an oncoming head on collision - l just missed the car being passed by inches and stopped. The crimped end of cable to the carburator had released from the accelerator pedal. 3. I clamped the cable back onto the pedal with vice grips. (drove to dealer). …”

NHTSA complaint #10350538, filed 2010-08, 48,000 miles

“My 1997 Ford aero star van produced a puff of smoke from the steering column near the ignition switch. I took it to my mechanic whom checked the recall notices and found one resulting in an electrical overload short circuit and overheating in the steering column electrical components. When the key was turned off it subsides. Since this occurrence the instrument panel has not worked and blew all fuses, the fuel pump does not turn on with the key after multiple attempts it engages some times. …”

NHTSA complaint #10129732, filed 2005-07

“Fuel pump usually does not come on until repeatedly turning ignition on and off, vehicle died twice while driving and would not restart until fuel pump came on, smells like vehicle overheating when it should not be, same problems as described in Ford press release regarding recall 99 s 02, taken to (different) dealership for repair, denies problem is recall related”

NHTSA complaint #743850, filed 2001-04

Fuel system: other model years

YearComplaintsShare of year
199746%
199622%
199596%
1994208%
1993113%
1992103%
199142%
19902814%
19895421%
19885330%
198776%
198659%

Other parts of the 1997 Ford Aerostar

Electrical system
13 complaints
Transmission and drivetrain
9 complaints
Vehicle speed control
9 complaints
Brakes
7 complaints
Wheels
7 complaints
Air bags
4 complaints
Suspension
4 complaints
Latches, locks and linkages
3 complaints
Tires
3 complaints
Engine cooling
2 complaints
Other or unknown
2 complaints
Seat belts
2 complaints

← All problems reported for the 1997 Ford Aerostar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology