2003 Ford Excursion Suspension Problems
- Complaints
- 6about this part
- Share
- 6%of 106 total for the year
- Median mileage
- 60,006miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 6 complaints about the suspension of the 2003 Ford Excursion, 6% of the 106 complaints for this model year. Where a mileage was given, the median is 60,006 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“2003 Ford Excursion lost control under normal highway driving conditions swerving into both left and right lanes barely missing other vehicles. I returned vehicle to dealership with complaint. They had no explanation or solution. I contacted Ford and was told it was up to the dealership to rectify problem. I was not willing to wait and see if it would happen again considering the safety of my family. We were left with no option from the dealership other than to trade vehicle in with great financial loss. They would not consider a buy-back under circumstances. …”
NHTSA complaint #10061869, filed 2004-03, 2,500 miles“The 2003 Ford Excursion 6.0 liter diesel, first broke down while driving home from the dealer who was working on recall items. The vehicle stalled while driving less than 2 miles from the dealer (dealer now out of business). After a while the vehicle began losing power, but not stalling while driving, especially up hills. After many attempts to clean parts, EGR valve etc, it was stated that the injectors were bad. All injectors replaced. …”
NHTSA complaint #10605255, filed 2014-06, 1,000 miles“Vehicle experienced a problem with the front ball joints. This vehicle had 60,000 miles on it. Owner took the vehicle to the dealer for a check up on the brakes when it was discovered that the ball joints had worn out, and there was plenty of movement with in the wheel. Dealer replaced left front lower ball joint. And machined the front rotors.”
NHTSA complaint #10111475, filed 2005-03, 60,011 miles“Dt: the contact states while driving at any speed the vehicle wandered into another lane. There was poor steering return. He took the vehicle to a dealer numerous times. The dealer made several attempts to correct the problem. He took the service manager on a drive, who agreed that there was a problem. The technician stated this was a death trap, and ball joints needed to be replaced. The dealer discovered a technical service bulletin (TSB) on earlier models that suggested replacing the ball joints. The dealer replaced the upper and lower ball joints. …”
NHTSA complaint #10142365, filed 2005-11, 60,000 miles“The contact owns a 2003 Ford Excursion. The contact took the vehicle to the dealer due to a rattling noise in the front end. The failure was noticed while driving 10 MPH. He was informed that all four ball joints needed to be replaced. Seventeen thousand miles after the replacement, he took the vehicle to be inspected and it failed because of the ball joints. The contact returned to the dealer and they confirmed that all four ball joints should be replaced again. The failure mileage was 78,500 and current mileage was 95,500. Updated 03-04-08”
NHTSA complaint #10209937, filed 2007-11, 78,500 milesSuspension: other model years
Other parts of the 2003 Ford Excursion
26 complaintsEngine cooling
25 complaintsBrakes
10 complaintsTires
10 complaintsFuel system
9 complaintsSteering
7 complaintsVehicle speed control
7 complaintsTransmission and drivetrain
6 complaintsEngine
5 complaintsSeat belts
4 complaintsBody and structure
4 complaintsVisibility (wipers, defrost, mirrors)
4 complaints
← All problems reported for the 2003 Ford Excursion
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology