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EquipmentPart report

2004 Ford Expedition Equipment Problems

Complaints
5about this part
Share
2%of 297 total for the year
Median mileage
35,550miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the equipment of the 2004 Ford Expedition, 2% of the 297 complaints for this model year. Where a mileage was given, the median is 35,550 miles. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Rear A/C actuator suddenly failed with no warning. Abs light came on and dealership said that an animal chewed through the wires to the ABS computer, which was odd because I live in the city of los angeles where this was unheard off. Cost me $688 and the ABS light remained on. I don't even have proof that they did anything. Transmission stopped shifting into overdrive. Dealership said that the ABS computer needs to be replaced. Cost me $450. Abs light went off, but transmission still doesn't shift into overdrive. Dealership now says that my overdrive band is worn. They quoted me $3,300 to fix. …”

NHTSA complaint #10190733, filed 2007-05, 54,100 miles

“-the contact owns a 2004 Ford Expedition. The contact stated that whenever she turned the rear air conditioning unit on, she could hear a loud banging noise from the rear of the vehicle. The vehicle was taken to an authorized dealership where the contact was informed this was a known failure. The contact also mentioned she experienced the same failure a few years ago and the vehicle had the rear blend door actuator replaced at an authorized dealership. The failure and current mileages were approximately 134,000. Updated 10/20/10 updated 10/22/10”

NHTSA complaint #10334260, filed 2010-06, 134,000 miles

“An accident happend july 18th to my brother and his son with a 2004 Ford Expedition saudi arabia registration here in jordan in amman city, flippid over few times on the road , but with liability inssurance only ( forced mandatory insurrance entering jordan ) and the air bag did not comeout. Is there any chance to complain against Ford motors because of the air bag did not come out.”

NHTSA complaint #10237969, filed 2008-08

Related service bulletins

Equipment: other model years

YearComplaintsShare of year
202411%
202233%
201821%
201741%
201652%
201322%
201012%
200843%
200742%
200662%
200521%
200452%
200371%
200241%
2001163%
2000243%
1999141%
1998192%
1997212%

Other parts of the 2004 Ford Expedition

Air bags
46 complaints
Brakes
43 complaints
Electrical system
36 complaints
Engine
29 complaints
Transmission and drivetrain
27 complaints
Engine cooling
26 complaints
Tires
26 complaints
Body and structure
24 complaints
Fuel system
23 complaints
Vehicle speed control
21 complaints
Visibility (wipers, defrost, mirrors)
15 complaints
Steering
14 complaints

← All problems reported for the 2004 Ford Expedition

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology