2003 Ford Explorer Sport Body and structure Problems
- Complaints
- 25about this part
- Share
- 38%of 65 total for the year
- Median mileage
- 104,500miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 25 complaints about the body and structure of the 2003 Ford Explorer Sport, 38% of the 65 complaints for this model year. Where a mileage was given, the median is 104,500 miles. 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“2/14/2007 I noticed there is a fracture/crack between the tailgate door opener and the window. The fracture/crack becomes more/less wider depending on how hot or cold it is outside. I went to the dealer and they stated it would cause me between $400-$800 to get it fix and the whole area will need to be replaced. They stated that it should not cause much problem unless someone hits the back of my car or I close the tailgate not soft enough, which could damage the window. …”
NHTSA complaint #10496185, filed 2013-02, 110,000 miles“Window feel and shattered into a million pieces. After contacting my insurance to have the glass replaced I found out the reason for the incident was due to a faulty hinge. I was told by the glass company that the hinge failed due to electrolysis (two different metals reacting with each other). I feel this is the same issue that happened with Ford recall manufacturer campaign number: 04s20, however my VIN does not pull up this issue code and therefore I am not receiving assistance from Ford with this manner. …”
NHTSA complaint #10547365, filed 2013-10, 133,000 miles“Was driving the vehicle when I noticed smoke coming out from under the hood. I pulled over as quick as possible into a strip mall parking lot. Before I got out flames were coming out of the engine compartment. I ran into a store and got a fire extinguisher to try and put out the fire. I failed, as the whole front of the explorer was in flames as well as the interior. The vehicle is a total loss. The fire department put it out. I had the vehicle for 7 weeks. The used dealer will not take any responsibility. Should they? I purchased the vehicle on mar. 3,2014 at oc auto expo in westminster, ca.”
NHTSA complaint #10584719, filed 2014-04, 103,000 miles“In trying to determine where a new rattle was coming I heard on the way home, I noticed the rear gate glass hinge had broken or became dislodged. When trying to secure it to take it to the dealership for repair, the glass slipped and cut deep gashes into the body. I had just returned home and had it fallen off on the highway it good have caused an accident. The dealership attributed it to wear and tear even though I had previously only opened the glass lift gate twice during the life of the car. I was charged a fee just to replace the hinge. I did not get he body work repaired. …”
NHTSA complaint #10359425, filed 2010-10, 42,371 miles“I just bought a Ford Explorer Sport 2 door to tow my boat. The specs for towing provided by Ford are 5100 lbs. Maximum trailer weight, 350 lbs. Max tongue weight. My boat & trailer is 3200 lbs and tongue weight 280 lbs., well within specs. My first trip trailering 20 miles to the lake the vehicle then trailer swerved, since the weight pushes the rear down & front end up so that little weight remains on the front to control steering. The Ford engineer consulted said if he bought the explorer to trailer why didn't he buy the 4 door (implying it has a longer wheel base & is more stable. …”
NHTSA complaint #10018784, filed 2003-05, 550 milesBody and structure: other model years
Other parts of the 2003 Ford Explorer Sport
17 complaintsSuspension
5 complaintsEngine cooling
4 complaintsOther or unknown
4 complaintsTransmission and drivetrain
4 complaintsVehicle speed control
4 complaintsAir bags
3 complaintsBrakes
3 complaintsElectrical system
3 complaintsFuel system
2 complaintsTires
2 complaintsWheels
2 complaints
← All problems reported for the 2003 Ford Explorer Sport
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology