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Electrical systemPart report

1996 Ford Explorer Electrical system Problems

Complaints
47about this part
Share
3%of 1,450 total for the year
Median mileage
143,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 47 complaints about the electrical system of the 1996 Ford Explorer, 3% of the 1,450 complaints for this model year. Where a mileage was given, the median is 143,000 miles. 2 of these say a crash was involved and 16 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“When I attempted to start my Ford Explorer by turning the key it wouldn't start it would make a slight buzz but that was it, so I got one of the mechanic to assist me at my job. He told me the battery was good, because the lights and radio was working. So he started the SUV by putting the key in the start position and placing a screwdriver across this one part mounted under the hood on the driver side I was then able to drive home. …”

NHTSA complaint #10631100, filed 2014-09, 231,381 miles

“On monday dec 22 I drove my eddie bauer Explorer to work parked it and went on with my duties at work within 5 min a resident pulls up telling me that my vehicle is on fire .the fire started under the hood and completely burned the whole vehicle I am looking for a any information that would explain this thank you.”

NHTSA complaint #10252694, filed 2008-12, 85,000 miles

“While driving in d in first to second it has had a problem shifting between the 1st and 2nd gears when accelerating and will rev high rpms and sometimes do absolutley nothing when drying to move forward unless I de accelerate and then try to accelerate agine then finally it will catch and go in to 2nd and proceed to 3rd and then 4th and then 5th ,4th and 5th when accelerating sounds very rough when accelerating like it's trying to hard to drive, lately it just the other day I had trouble getting it to go in to d to 1st 2nd 3rd automatic transmission shifting was not wanting to catch had t ok…”

NHTSA complaint #11309404, filed 2020-02, 180,770 miles

“The multi-function switch operating the windshield wipers and turn signals fails, resulting in turn signal staying in the on position and results in wire shortage inside the steering column, causing electrical smoke to come out of the steering column. Had I not manually pushed the switch off, there would have been fire within seconds. This has now happened twice in the same vehicle. The switch was replaced the first time, in 2006. That switch also failed, but I was told the part was only under warranty for 12/12, so I cannot have it replaced for free. …”

NHTSA complaint #10302342, filed 2010-01, 163,000 miles

“1996 eddie bauer, Ford Explorer..the vehicle has operated fine for the past year, but in june the wipers, windows, interior lights, and some interior systems shut down, then come back on, then lock up again. After talking to my dealer, they tell me it likely the gem going out. They informed me that a recall had been made on 1999 models, but that it didn't cover 1996's. I've spoken to a number of other 1996 owners and have visited a number of Explorer sites online and evidently this isn't an isolated incident. …”

NHTSA complaint #10138932, filed 2005-10, 94,000 miles

Electrical system: other model years

YearComplaintsShare of year
2026921%
20252322%
2024210%
20231413%
20223914%
20214811%
202018815%
2019207%
2018588%
2017946%
20161295%
2015935%
20141006%
20131637%
2012648%
2011958%
20101210%
200926%
20083826%
20072512%
2006396%
2005367%
2004554%
2003545%
20021484%
2001298%
2000788%
1999927%
19981146%
1997805%
1996473%
1995557%
1994756%
1993455%
1992457%
1991529%

Other parts of the 1996 Ford Explorer

Tires
570 complaints
Vehicle speed control
148 complaints
Brakes
132 complaints
Transmission and drivetrain
120 complaints
Suspension
97 complaints
Engine cooling
81 complaints
Seat belts
78 complaints
Body and structure
63 complaints
Steering
47 complaints
Visibility (wipers, defrost, mirrors)
47 complaints
Air bags
41 complaints
Latches, locks and linkages
34 complaints

← All problems reported for the 1996 Ford Explorer

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology