2004 Ford F-350 Body and structure Problems
- Complaints
- 6about this part
- Share
- 4%of 159 total for the year
- Median mileage
- 63,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 6 complaints about the body and structure of the 2004 Ford F-350, 4% of the 159 complaints for this model year. Where a mileage was given, the median is 63,000 miles. 1 of these say a crash was involved, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“While traveling through tn, towing a trailer, the front driver's side tire delaminated and blew. This caused the vehicle to veer across the meridian and almost into on-coming traffic. The damages include the rim, fender, wheel well, front bumper and fairing. This is a estimate, the vehicle goes into the shop tomorrow to be evaluated by a mechanic and receive repairs. This is a similar incident that occurred in may of 2011, while hauling a 5th wheel camper to ar, the passenger front tire delaminated within 3 hours of stating the trip. …”
NHTSA complaint #10556634, filed 2013-12, 47,000 miles“There are toxic fumes coming through the defroster when it is turned on. Which is distracting the driver on the road. Manufacturer had been contacted by consumer. The consumer purchased a carbon monoxide detector in which the vehicle registered 40 ppm. As the weather turned cold, the consumer was unable to use the defroster or heater due to the diesel fumes from the exhaust system. The consumer suffered nose bleeds and his mother-in-law had become ill while riding in the vehicle. Two dealerships stated that they could not find anything wrong with the vehicle. …”
NHTSA complaint #10117789, filed 2005-05, 1,100 miles“The contact owns a 2004 Ford F-350. While the vehicle was being serviced by an independent mechanic, it was observed that the driver and passenger side inner rocker panels had severe corrosion, failed, and needed to be replaced. The vehicle was repaired. Prior to the failure, the contact noticed that the frame was cracked. The contact took the vehicle to the local dealer (formula Ford, 4318 middle rd, rutland, vt, 05701) where it was confirmed that the frame was fractured, but they would not repair the vehicle. The frame was repaired. …”
NHTSA complaint #11010569, filed 2017-07, 140,590 miles“The contact owns a 2004 Ford f350. The contact stated the vehicle was taken to an independent repair facility for routine brake maintenance. The mechanic advised that the rear backing plates on both rear wheels were completely rusted and were affecting the brake pads. The mechanic was able to make repairs to the brakes. The manufacturer would not provide any assistance with the corrosion failure. The contact stated the transmission lines were previously replaced, at his expense, due to corrosion. In addition, the oil pan was also corroded. There were no further repairs. …”
NHTSA complaint #10343609, filed 2010-07, 150,000 miles“The contact owns a 2004 Ford F-350. While driving 5 MPH, the clutch pedal broke when depressed. The contact stated that the vehicle would not stop until he shut off the ignition. The vehicle was towed to the dealer and they stated that the bracket that held the fire wall broke. The dealer stated that the bracket was made of plastic and they replaced the bracket and clutch pedal. The failure mileage was 63,000 and current mileage was 65,000. Updated 01/29/08. The consumer stated it's not the bracket that holds the firewall but bolts the firewall. …”
NHTSA complaint #10212921, filed 2007-12, 63,000 milesRelated service bulletins
- 10012965Feb 1, 2005Service tips before arc welding on the frame or body of a unit.
- 10013409Nov 29, 2004Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area.
Body and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2014 | 1 | 1% |
| 2013 | 3 | 4% |
| 2012 | 2 | 1% |
| 2011 | 3 | 2% |
| 2009 | 1 | 4% |
| 2008 | 7 | 5% |
| 2005 | 1 | 1% |
| 2004 | 6 | 4% |
| 2003 | 2 | 2% |
| 2002 | 6 | 5% |
| 2001 | 2 | 1% |
| 2000 | 6 | 2% |
| 1999 | 7 | 2% |
| 1998 | 1 | 8% |
| 1997 | 3 | 2% |
| 1996 | 5 | 4% |
| 1995 | 5 | 4% |
| 1994 | 5 | 5% |
| 1993 | 4 | 4% |
| 1992 | 2 | 4% |
| 1991 | 2 | 6% |
| 1990 | 1 | 3% |
| 1989 | 3 | 7% |
| 1988 | 2 | 7% |
Other parts of the 2004 Ford F-350
64 complaintsFuel system
25 complaintsElectrical system
19 complaintsTransmission and drivetrain
18 complaintsEngine
16 complaintsVehicle speed control
13 complaintsTires
11 complaintsBrakes
10 complaintsSteering
9 complaintsSuspension
4 complaintsAir bags
2 complaintsEquipment
2 complaints
← All problems reported for the 2004 Ford F-350
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology