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BrakesPart report

2005 Ford Freestar Brakes Problems

Complaints
28about this part
Share
3%of 886 total for the year
Median mileage
46,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 28 complaints about the brakes of the 2005 Ford Freestar, 3% of the 886 complaints for this model year. Where a mileage was given, the median is 46,000 miles. 1 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Took my 2005 Ford Freestar minivan with only 43,223 miles into Ford dealer for annual safety inspection. Advised both rear calipers were bad, caused premature wear of break pads and rotors which needed turned. The repair cost me $581.40. I have owned many vehicles, and never have I had calipers fail at 43k miles. I believe this to be a manufacturer defect that I as a consumer had to foot the bill for. I do not have the parts.”

NHTSA complaint #10230219, filed 2008-06, 43,223 miles

“I own a 2005 Ford Freestar minivan. This august my instrument panel quit working. I took it to the dealership and was advised that my ABS module failed and as a result it melted my wire harness. I just discovered that Ford previously had this problem with their windstars. I'd like this to be looked into as this is a hefty repair ($3,000.00 +) that I cannot afford. As a result, I am driving in a vehicle with no ABS and no working instrument panel - including speedometer. Thank you.”

NHTSA complaint #10300432, filed 2010-01, 150,000 miles

“Was on a very busy highway. The freestars dash lights lite up and went back off. Ac cut off then everything started working again. About 30 seconds later the Freestar died at 65. I was able to coast to a stop on the shoulder. Again on may 5 2012 the lights started flickering and the AC started to blow hard and it would slow back down then the dash lights ABS,brake,battery lights would blink on and off then the Freestar died again at 70 MPH. Brakes didn't work I was going through a intersection and had to use the e brake. …”

NHTSA complaint #10457578, filed 2012-05, 98,000 miles

“Twice our 2005 Ford Freestar experienced water leakage through the cowl grill on the hood. After heavy rain in march 2008, the first of several breakdowns and fix attempts occurred, resulting in 3 months out of service, and replacements of the wiring harness, the PCM computer, several other computers and sensors, and the entire transmission, equaling nearly $5,000 in tow, rental car, and repair bills--some of which the dealership talked my insurance to pay for as a water damage claim. …”

NHTSA complaint #10272435, filed 2009-05, 66,000 miles

“Brake pedal when pushed hard goes to the floor. Brake pedal when pressed normal has a spongy feel to it. Almost ran into the back end of a car that was stopped at a stop sign because I was expecting the vehicle to stop when I applied the brakes but the vehicle continued until I pressed the brake pedal hard. Vehicle makes horrendous noise popping sound when the ABS system is engaged. This popping sound happens every time between 30 -45 miles per hour during a hard' brake situation. …”

NHTSA complaint #10153768, filed 2006-03, 5,186 miles

Related recalls

Related service bulletins

Brakes: other model years

YearComplaintsShare of year
200712%
2006103%
2005283%
2004595%

Other parts of the 2005 Ford Freestar

Transmission and drivetrain
677 complaints
Electrical system
85 complaints
Engine
53 complaints
Vehicle speed control
39 complaints
Engine cooling
35 complaints
Body and structure
33 complaints
Seats
20 complaints
Steering
19 complaints
Fuel system
13 complaints
Other or unknown
12 complaints
Suspension
10 complaints
Electronic stability control
9 complaints

← All problems reported for the 2005 Ford Freestar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology