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Fuel systemPart report

2005 Ford Freestar Fuel system Problems

Complaints
13about this part
Share
1%of 886 total for the year
Median mileage
105,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 13 complaints about the fuel system of the 2005 Ford Freestar, 1% of the 886 complaints for this model year. Where a mileage was given, the median is 105,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I had just turned onto mebane street when the car just stopped dead. I steered it off of the road, put it in park and exited the vehicle. I waited a while and tried to start it again. It started and then sputtered and died. I called a tow truck and the driver tried to start it and it did the same thing for him. He stated it was either the fuel pump or fuel filter.”

NHTSA complaint #10807672, filed 2015-12, 132,000 miles

“On christmas eve 2014 I got into my recently purchased 2005 Ford Freestar minivan to run a short errand. After starting my Freestar I put it in reverse but the vehicle would not move. I tried all the forward gears with the same result, the vehicle would not move. The engine RPM's would go up but no movement. I turned the vehicle engine off and on several time with the same results each time. I had to wait till the day after christmas to contact my local Ford dealership service department and describe my problem. …”

NHTSA complaint #10669650, filed 2015-01, 16,953 miles

“I would like to report the failure of a company and a van. I recently purchased a 2005 Ford Freestar for my family of five that has been the worst decision of my life. A month after I experienced what too many other owner have also experienced. Water in the PCM, this almost resulted in a crash and injury to me and my family. Stalling out without warning at any speed. This known issue has gone on too long without any response from Ford company. I am not a believer in someone has to die for there to be change. Also don't appreciate the cost of this job over $1000. …”

NHTSA complaint #10605368, filed 2014-06, 134,343 miles

“Driving down the road in heavy traffic, without warning suddenly had no power, at 40mph, put it in neutral and restarted only to die again 3 more times. I thought I was out of gas but the gage said 1/8th of a tank. Pulled off the road and had friends bring gas. Started up fine and drove maybe a block when it started sputtering and bucking. The check engine idiot light came on so I pulled over again. I reset the battery connection and light went off. I pulled off to drive around in the parking lot and it died when I cranked the wheel turning every corner. …”

NHTSA complaint #10504650, filed 2013-03, 157,000 miles

“I just received a safety recall notice 11s25 / NHTSA recall 12v-006 everytime I drive my van it does not seem to want to accelerate or maintain speed. I have taken it to the mechanic and I was told that I needed to have a new EGR valve put on, so I did. That did not fix the problem and I was told new spark plugs and wires so I had them replace, that did not fix the problem. Then I was told that I may need a new fuel filter, so I had it replaced and once again that did not solve the problem. This is the only vehicle I have and I am a single mom to two young children. …”

NHTSA complaint #10453853, filed 2012-04, 127,305 miles

Fuel system: other model years

YearComplaintsShare of year
200712%
2006113%
2005131%
2004232%

Other parts of the 2005 Ford Freestar

Transmission and drivetrain
677 complaints
Electrical system
85 complaints
Engine
53 complaints
Vehicle speed control
39 complaints
Engine cooling
35 complaints
Body and structure
33 complaints
Brakes
28 complaints
Seats
20 complaints
Steering
19 complaints
Other or unknown
12 complaints
Suspension
10 complaints
Electronic stability control
9 complaints

← All problems reported for the 2005 Ford Freestar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology