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Body and structurePart report

2004 Mercedes-Benz E320 Body and structure Problems

Complaints
6about this part
Share
3%of 203 total for the year
Median mileage
162,200miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the body and structure of the 2004 Mercedes-Benz E320, 3% of the 203 complaints for this model year. Where a mileage was given, the median is 162,200 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The sunroof leaks causing electrical damage. I rarely use the sunroof. Maybe I have used the sunroof 5x. The sunroof should not leak after rare use. The electrical should not be damaged. Apparently, the drains in the sunroof get clogged and the water drains into trunk. This is a design defect. Please investigate. I notice the same issue with many others on line. Thank you.”

NHTSA complaint #10487205, filed 2012-12, 56,000 miles

“Heavy fuel odor emanating from vehicle. Vehicle and possibly structures could catch fire if fuel is leaking and an ignition source is introduced. Only viable reason why fuel odor is present is either the fuel tank is leaking at a location or the vent has failed. Vehicle fuel odor is especially strong if vehicle was filled up recently but is present 24/7.”

NHTSA complaint #11315421, filed 2020-03, 160,000 miles

“On opening the driver's door from the inside, the driver suffered a deep laceration of the middle finger as a result of sharp edges of the chipping metal coat of the door handle. Upon further inspection, it appears that the plating of the inner edge of the handle is delaminating from the plastic structure, leaving protruding, sharp edges on the very part of the handle used to open the door. This may also be a potential site of bacterial infections.”

NHTSA complaint #10552166, filed 2013-11, 164,400 miles

“The inside door lock stems keep breaking off. I have replaced them with non mercedes parts. The ones I purchased don't fit very well but the ones from mercedes don't hold up. They keep breaking.”

NHTSA complaint #10424763, filed 2011-09

“The TRUNK will not open. It is supposed to open by pressing the button on the key fob or taking the thin key out of the key fob and manually open the truck with the keyed lock. Neither method works. There is absolutely no way to open the trunk otherwise (i.e. inside button or lever). When the key fob button and the thin key do not work there is absolutely no way to open the truck. There is no way to access the lock from the trunk lid rear and there is no way to access the trunk from behind the back seat cushions. It is a very bad situation and dangerous.”

NHTSA complaint #11560575, filed 2023-12

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
2009113%
2008110%
200510%
200463%
200342%
200214%
200113%
200037%
199956%
1998514%
199746%
1996511%
199522%

Other parts of the 2004 Mercedes-Benz E320

Fuel system
117 complaints
Brakes
50 complaints
Electrical system
13 complaints
Air bags
6 complaints
Other or unknown
6 complaints
Exterior lighting
5 complaints
Visibility (wipers, defrost, mirrors)
5 complaints
Engine cooling
4 complaints
Suspension
4 complaints
Electronic stability control
3 complaints
Latches, locks and linkages
3 complaints
Seats
3 complaints

← All problems reported for the 2004 Mercedes-Benz E320

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology