2002 Suzuki Aerio Problems
- Complaints
- 13filed with NHTSA
- Median mileage
- 27,000miles, 9 complaints with mileage
- Recalls
- 2campaigns on record
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 25 mpgcombined, 2.0L 4-cyl FWD · 23 city / 28 hwy
Sources: NHTSA records for the 2002 Suzuki Aerio (complaints, recalls, investigations), EPA fuel economy. Report an error
NHTSA recorded 13 consumer complaints for the 2002 Suzuki Aerio. The part named most often is suspension, with 4 complaints (31% of the total), followed by brakes (3) and engine cooling (2). 9 of the complaints include a mileage, and 78% of those were filed for vehicles with under 50,000 miles; the median is 27,000 miles. Of all complaints, 2 involved a crash, according to the filers. NHTSA lists 2 recall campaigns and 7 technical service bulletins for this model year. Suspension complaints overlap with 2 technical service bulletins filed under the same part.
This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Suspension4 31%
- Brakes3 23%
- Engine cooling2 15%
- Body and structure2 15%
- Electrical system1 7.7%
- Tires1 7.7%
Example complaints
Suspension: “While turning right at 45 MPH the lower control arm snapped. Consumer lost steering control and hit a pole. Vehicle was towed. Dealership repaired the lower control arm. The consumer stated the air bags did not deploy as designed. Updated 02/09/06.”
NHTSA complaint #10112844, filed 2005-02, 19,000 milesBrakes: “When braking there is a grinding and or popping noise. Also, the brake pedal feels softer than normal. Vehicle has been serviced 4 times for this issue, but the cause of the noise has not been determined. The consumer noticed a popping noise in the front end and pulsation in the brakes and steering wheel. Suzuki admitted that there was a problem but they weren't sure of how to resolve. The emergency brake light would come when traveling at certain angles both on and off ramp.”
NHTSA complaint #10053357, filed 2004-02, 8,004 milesEngine cooling: “Quite a few of the screws or grommets that hold the body parts onto my car have fell out. My front bumper was barely bumped and it broke one of the clips on the bumper and is now tied up with a shoe string. My A/C compressor has already had to be replaced and for some reason the cooling fans are not working properly. The structure on this car is poor. The lock to the drivers side doow just spins now, so it needs to be replace. I have already had to replace the trunks lock due to same problem. I have had to replace the ignition switch also due to key not operating properly. …”
NHTSA complaint #10212483, filed 2007-12Body and structure: “1. The screws that hold the door lock assembly simply fell out of the door 2. Passenger front door only opens when it wants, lock sticks 3. Body part screws have fallen off of the car causing body parts to fall off while driving. 4. Screws holding front bumper on fell out and bumper fell off. 5. Trunk lock simply turns in circular motion when trying to open with a key 6. Passenger front door sometimes will not stay closed due to lock assembly not functioning properly 7. Car will not go into 4th gear without warming up, yet all systems check ok when tested at mechanic shops. …”
NHTSA complaint #10188356, filed 2007-04, 40,000 milesMileage when problems were reported
78% of the 9 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 10,000 and 42,500 miles.
Complaints by year filed
Fewer than 15 complaints, too few for a reliable trend.
Fuel economy and running cost
EPA ratings for each 2002 Suzuki Aerio version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Aerio FWD | 2.0L 4-cyl | 5-speed manual | 23 | 30 | 26 | $2,600 |
| Aerio FWD | 2.0L 4-cyl | 4-speed automatic | 23 | 28 | 25 | $2,700 |
| Aerio SX FWD | 2.0L 4-cyl | 4-speed automatic | 22 | 28 | 25 | $2,700 |
| Aerio SX FWD | 2.0L 4-cyl | 5-speed manual | 23 | 29 | 25 | $2,700 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- 07V307000Jul 15, 2007Power train › Manual transmissionCovers: Suzuki Aerio 2002–2006
On certain vehicles equipped with 5-speed manual transmissions, due to improper shape of the clip, the retaining clip that keeps the gear shift cable attached to the gear shift lever can contact the gear shift lever housing if excessive lateral force is…
- 03V223000Jun 16, 2003Visibility › WindshieldCovers: Suzuki Aerio 2002–2003, Grand Vitara XL-7 2002–2003, Grand Vitara 2002–2003 +1 more
Certain passenger (111 my 2002 esteem, 777 my 2002 aerio, 2,368 my 2003 aerio) and sport utility (324 my 2002 grand vitara, 274 my 2003 grand vitara, 684 my 2002 grand vitara xl-7, and 781 my 2003 grand vitara xl-7) vehicles fail to comply with the…
Recall details for the 2002 Suzuki Aerio → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 7 on record; the latest 7 are shown.
- 10216558Jul 8, 2022Suspension, Body and structure. Reminder of the importance to conduct safety inspections for rust damage to suspension and related parts that could be caused by road salt or other chemicals applied to the roadway.
- 10152052Nov 20, 2018Suspension, Equipment. This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension…
- 10028704May 1, 2009Transmission and drivetrain. Suzuki: parts list for repairing manual transaxle 5th gear concerns such as popping out of gear while driving. Worn or failed 5th gear synchronizer, 5th gear, and related parts.
- 10015941Aug 17, 2005Visibility (wipers, defrost, mirrors). Driver and/or passenger side mirror loose. Suzuki aerio (rh420/rh423)
- 10015909Aug 16, 2005Engine cooling. Modification of main bearing oil clearance and the bearing selection procedure. 2002-2005 suzuki aero-rh420/rh423
- 10015201Jul 8, 2005Transmission and drivetrain. Correct torque converter bolts.
- 10014823May 10, 2005Engine cooling. Correct coolant usage.
Other model years of the Suzuki Aerio
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2006 | 27 | 23,000 | 1 | — | 24 | Not compared (before 2008) | Stable |
| 2005 | 22 | 17,598 | 1 | — | 24 | — | Stable |
| 2004 | 14 | 18,036 | 1 | — | 24 | — | Not enough data |
| 2003 | 36 | 25,480 | 2 | — | 25 | Not compared (before 2008) | Stable |
| 2002 | 13 | 27,000 | 2 | — | 25 | — | Not enough data |
Frequently asked questions
How many NHTSA complaints does the 2002 Suzuki Aerio have?
NHTSA recorded 13 consumer complaints for the 2002 Suzuki Aerio as of Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2002 Suzuki Aerio is reported most often?
Suspension is named most often, in 4 complaints (31% of the total), followed by brakes with 3.
Has the 2002 Suzuki Aerio been recalled?
NHTSA lists 2 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2002 Suzuki Aerio get?
The EPA rates the 2002 Suzuki Aerio (Aerio, 2.0L 4-cyl) at 25 mpg combined, 23 city and 28 highway, with an estimated annual fuel cost of $2,700 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2002 Suzuki Aerio reported?
Among the 9 complaints that include a mileage, the median is 27,000 miles and the middle half falls between 10,000 and 42,500 miles; 78% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.